Photoelectric switch

Patent metadata

Field	Value
Publication number	US-9958329-B2
Application number	US-201615257938-A
Country	US
Kind code	B2
Filing date	Sep 7, 2016
Priority date	Oct 8, 2015
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

There is provided a photoelectric switch capable of accurately detecting even such a workpiece where a tint changes within the same workpiece, while preventing erroneous detection. The photoelectric switch includes: a light projecting unit; a light receiving unit; a coincidence degree calculating unit for comparing the acquired color information with a reference color to calculate a coincidence degree of both of the color information. When the color information is newly acquired, a detection signal generating unit compares, with a detection determination threshold, the highest coincidence degree of coincidence degrees calculated by respectively comparing the color information newly acquired, with the two or more reference colors, to perform workpiece determination.

First claim

What is claimed is:

1. A photoelectric switch comprising:
a light projector configured to project a light toward a detection area;
a light receiver configured to receive the light from the detection area to generate a plurality of light reception signals respectively corresponding to a plurality of specific wavelengths; and
a controller configured to repeatedly acquire a receiving color based on the plurality of light reception signals respectively corresponding to the plurality of specific wavelengths,
configured to accept at least one of capture instructions to capture a plurality of reference colors,
configured to specify the receiving colors acquired in response to the at least one of capture instructions as the plurality of reference colors,
configured to compare the receiving color repeatedly acquired with each of the plurality of reference colors to calculate a coincidence degree between the receiving color repeatedly acquired and the plurality of reference colors, and
configured to compare the coincidence degree with a predetermined threshold to generate a detection signal representing a workpiece determination;
wherein, when the receiving color is newly acquired, the controller compares, with the predetermined threshold, the highest coincidence degree of coincidence degrees calculated by respectively comparing the receiving color newly acquired, with each of the plurality of reference colors, to generate the detection signal.

2. The photoelectric switch according to claim 1 , wherein the controller specifies, as a candidate color, the receiving color acquired within a reference color capturing period defined in accordance with the capture instruction, and compares a candidate color coincidence degree between the candidate color and the reference color with a predetermined addition threshold, to specify the candidate color as the reference color.

3. The photoelectric switch according to claim 2 , wherein
the controller specifies a candidate color, acquired first in the reference color capturing period, as a start reference color included in the reference color, and
in a case where the candidate color is newly acquired,
the controller specifies the candidate color newly acquired, as an additional reference color included in the reference color when the candidate color coincidence degree between the candidate color newly acquired, and the start reference color is lower than the predetermined addition threshold,
the controller does not specify the candidate color newly acquired, as the additional reference color when the candidate color coincidence degree is not lower than the predetermined addition threshold.

4. The photoelectric switch according to claim 3 , wherein
when the candidate color is newly acquired, the controller respectively compares the candidate color newly acquired, with the start reference color and the additional reference color to respectively calculate the candidate color coincidence degrees, and
the controller compares, with the predetermined addition threshold, the highest candidate color coincidence degree of the candidate color coincidence degrees, to specify the candidate color newly acquired, as the additional reference color.

5. The photoelectric switch according to claim 2 , comprising
a display configured to display the highest coincidence degree of the coincidence degree with respect to the start reference color and the coincidence degree with respect to the additional reference color.

6. The photoelectric switch according to claim 5 , wherein
the controller further configured to specify the predetermined threshold and the predetermined addition threshold based on press operation of an operation key, and
the display displays the predetermined threshold and the predetermined addition threshold.

7. The photoelectric switch according to claim 3 , comprising
a notification device configured to notify an addition of the reference color every time the additional reference color is newly specified.

8. The photoelectric switch according to claim 2 , wherein
the controller further configured to specify the reference color capturing period based on press operation of an operation key.

9. A photoelectric switch comprising:
a light projector configured to project a light toward a detection area;
a light receiver configured to receive the light from the detection area to generate a plurality of light reception signals respectively corresponding to a plurality of specific wavelengths; and
a controller configured to repeatedly acquire a receiving color based on the plurality of light reception signals respectively corresponding to the plurality of specific wavelengths,
configured to accept at least one of capture instructions to capture a plurality of reference colors including a start reference color, an additional reference color and an interpolated reference color,
configured to specify the receiving colors acquired in response to the at least one of capture instructions as the start reference color, the additional reference color and the interpolated reference color,
configured to compare the receiving color repeatedly acquired with each of the plurality of reference colors to calculate a coincidence degree between the receiving color repeatedly acquired and the plurality of reference colors, and
configured to compare the coincidence degree with a predetermined threshold to generate a detection signal representing a workpiece determination;
wherein
the controller specifies the receiving color acquired based on a first one of the capture instructions, as the start reference color, and specifies the receiving color acquired based on a second one of the capture instructions after the first one of the capture instructions, as the additional reference color, and specifies at least one interpolated reference color that interpolate a color between the start reference color and the additional reference color based on the start reference color and the additional reference color,
when the receiving color is newly acquired, the controller compares the receiving color newly acquired, with the start reference color, the interpolated reference color, and the additional reference color, to respectively calculate the coincidence degrees, and
the controller compares, with the predetermined threshold, the highest coincidence degree of the coincidence degree with respect to the start reference color, the coincidence degree with respect to the interpolated reference color, and the coincidence degree with respect to the additional reference color, to generate the detection signal.

10. The photoelectric switch according to claim 9 , wherein the controller specifies the interpolated reference color when a reference color coincidence degree calculated by comparing the additional reference color with the color start reference color is not higher than a predetermined interpolation determination threshold, and
the controller does not specify the interpolated reference color when the reference color coincidence degree is higher than the predetermined interpolation threshold.

11. The photoelectric switch according to claim 10 , wherein
when the additional reference color is newly specified, the controller compares the additional reference color newly specified, with the start reference color to calculate a reference color coincidence degree, and also compares the additional reference color newly specified, with the additional reference colors previously specified, to calculate coincidence degrees, and
the controller compares, with the predetermined interpolation threshold, the highest coincidence degree of the coincidence degree with respect to the start refere

Assignees

• Keyence Co Ltd

Inventors

• Tsukigi Shinichi

Classifications

• G01J2003/2833

  and memorised spectra collection · CPC title

• G01J3/10

  Arrangements of light sources specially adapted for spectrometry or colorimetry · CPC title

• G05B19/401

  characterised by control arrangements for measuring, e.g. calibration and initialisation, measuring workpiece for machining purposes (G05B19/19 takes precedence) · CPC title

• G05B19/404

  characterised by control arrangements for compensation, e.g. for backlash, overshoot, tool offset, tool wear, temperature, machine construction errors, load, inertia (G05B19/19, G05B19/41 take precedence) · CPC title

• G01J3/50

  using electric radiation detectors · CPC title