Heat exchanger

Patent metadata

Field	Value
Publication number	US-9958213-B2
Application number	US-201615204648-A
Country	US
Kind code	B2
Filing date	Jul 7, 2016
Priority date	Jul 9, 2015
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

The invention relates to a heat exchanger comprising a base plate for receiving a heat load from one or more electric components, an evaporator being in thermal contact with a surface of the base plate for transferring said heat load into a first fluid in the evaporator channels, and a condenser dissipating heat from the first fluid. In order to provide an efficient heat exchanger the heat exchanger comprises a collector space receiving first fluid from the condenser, and the collector space which is located higher than the lower ends of the evaporator channels is in fluid communication with lower ends of the evaporator channels for passing first fluid received from the condenser to the lower ends of the evaporator channels.

First claim

The invention claimed is:

1. A heat exchanger of a loop thermosyphon type comprising:
a base plate with a first surface for receiving a heat load from one or more electric components,
an evaporator with evaporator channels, the evaporator being in thermal contact with a second surface of the base plate for transferring said heat load into a first fluid in the evaporator channels,
a condenser with condenser channels having upper ends for receiving first fluid from upper ends of the evaporator channels and for dissipating heat from the first fluid in the condenser channels, and
a collector space for receiving first fluid from the condenser, wherein the collector space is located higher than the lower ends of the evaporator channels and is in fluid communication with lower ends of the evaporator channels,
wherein the evaporator is provided with individual tubes having internal longitudinal walls dividing the tubes into the evaporator channels, and
wherein the evaporator comprises a plurality of said individual tubes stacked against each other along the second surface of the base plate to be parallel with each other such that the evaporator channels of the tubes extend parallel with each other, and
wherein the first fluid received from the condenser to the collector space is passed to the lower ends of the evaporator channels in an operating state of the heat exchanger,
wherein the heat exchanger comprises a chamber in an upper part of the heat exchanger which is in fluid communication with the upper ends of the evaporator channels and with the upper ends of the condenser channels for passing the first fluid from the evaporator to the condenser, and
wherein the heat exchanger is enclosed by a housing having a first section where the base plate and the evaporator are arranged in a vertical position, and a second section where the condenser is arranged in a vertical position.

2. The heat exchanger according to claim 1 , wherein the heat exchanger comprises a chamber in an upper part of the heat exchanger which is in fluid communication with the upper ends of the evaporator channels and with the upper ends of the condenser channels for passing first fluid from the evaporator to the condenser.

3. The heat exchanger according to claim 2 , wherein the cross-sectional flow area of the chamber passing first fluid from the evaporator to the condenser is larger than the combined cross-sectional flow area of the upper ends of all the evaporator channels.

4. The heat exchanger according to claim 1 , wherein the heat exchanger comprises a flow channel for a second fluid in thermal contact with the condenser for receiving the heat dissipated from the first fluid.

5. The heat exchanger according to claim 1 , wherein
the collector space is located at a level below the condenser,
a return tube extends from the collector space to a bottom part of the first section for providing fluid communication between the condenser and the lower parts of the evaporator channels, and
a flow channel for a second fluid has fluid tight walls and extends in a vertical direction through the second section.

6. The heat exchanger according to claim 5 , wherein the return tube extending from the collector space to the bottom part of the first section extends within the tight housing.

7. The heat exchanger according to claim 5 , wherein the return tube is a tube having internal longitudinal walls dividing the tube into channels.

8. The heat exchanger according to claim 4 , wherein the second fluid is air and the flow channel is provided with fins for dissipating heat into air flowing through the flow channel.

9. The heat exchanger according to claim 1 , wherein the condenser channels are provided by assemblies comprising a pair of plates with spacer elements separating the plates from each other in order to provide condenser channels which are limited by the plates and the spacer elements.

10. The heat exchanger according to claim 1 , wherein the length of the condenser is smaller than the length of the evaporator.

11. The heat exchanger according to claim 1 , wherein the upper ends of the evaporator channels are aligned with gaps in the upper ends of the condenser channels which allow fluid to enter the condenser channels from the evaporator channels.

12. The heat exchanger according to claim 1 , wherein the upper ends of the condenser channels are on a vertical level which is generally the same as the vertical level of the upper ends of the evaporator channels.

13. The heat exchanger according to claim 1 , wherein an upper end of the base plate is on a vertical level which is higher up or on the same vertical level as the upper ends of the condenser channels.

14. The heat exchanger according to claim 1 , which further comprises a power module comprising one or more electric components thermally connected to the base plate.

15. The heat exchanger according to claim 2 , wherein the heat exchanger comprises a flow channel for a second fluid in thermal contact with the condenser for receiving the heat dissipated from the first fluid.

16. The heat exchanger according to claim 3 , wherein the heat exchanger comprises a flow channel for a second fluid in thermal contact with the condenser for receiving the heat dissipated from the first fluid.

17. The heat exchanger according to claim 2 , wherein
the heat exchanger is enclosed by a tight housing having a first section where the base plate and the evaporator are arranged in a vertical position, and a second section where the condenser is arranged in a vertical position,
the collector space is located at a level below the condenser,
a return tube extends from the collector space to a bottom part of the first section for providing fluid communication between the condenser and the lower parts of the evaporator channels, and
a flow channel for a second fluid has fluid tight walls and extends in a vertical direction through the second section.

18. The heat exchanger according to claim 3 , wherein
the heat exchanger is enclosed by a tight housing having a first section where the base plate and the evaporator are arranged in a vertical position, and a second section where the condenser is arranged in a vertical position,
the collector space is located at a level below the condenser,
a return tube extends from the collector space to a bottom part of the first section for providing fluid communication between the condenser and the lower parts of the evaporator channels, and
a flow channel for a second fluid has fluid tight walls and extends in a vertical direction through the second section.

19. The heat exchanger according to claim 4 , wherein
the heat exchanger is enclosed by a tight housing having a first section where the base plate and the evaporator are arranged in a vertical position, and a second section where the condenser is arranged in a vertical position,
the collector space is located at a level below the condenser,
a return tube extends from the collector space to a bottom part of the first section for providing fluid communication between the condenser and the lower parts of the evaporator channels, and
a flow channel for a second fluid has fluid tight walls and extends in a vertical direction through the second section.

20. The heat exchanger according to claim 6 , wherein the return tube is a tube having internal longitudinal walls dividing the tube into channels.

Assignees

• Abb Schweiz Ag

Inventors

• Agostini Bruno
• Torresin Daniele
• Agostini Francesco
• Habert Mathieu

Classifications

• H10W40/228

  the projecting parts being wire-shaped or pin-shaped · CPC title

• H10W40/73

  for cooling by change of state · CPC title

• F28D15/04 Primary

  with tubes having a capillary structure · CPC title

• F28D2015/0216

  having particular orientation, e.g. slanted, or being orientation-independent · CPC title

• F28D2021/0029

  Heat sinks · CPC title