Valve for a valve device

Patent metadata

Field	Value
Publication number	US-9957854-B2
Application number	US-201414546361-A
Country	US
Kind code	B2
Filing date	Nov 18, 2014
Priority date	Nov 19, 2013
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

A valve for a valve device may include a valve stem, which in an axial direction relative to a valve stem axis merges into a valve disc projecting from the valve stem radially. A valve cap may be included composed of a metal. The valve cap may be attached to an axial end portion of the valve stem facing away from the valve disc. The valve cap may cover a face end of the valve stem facing away from the valve disc and may envelope the axial end portion of the valve stem at least partially.

First claim

The invention claimed is:

1. A valve for a valve device, comprising:
a valve stem merging into a valve disc in an axial direction of a valve stem axis, the valve disc projecting from the valve stem radially;
a valve cap composed of a metal attached to an axial end portion of the valve stem opposite the valve disc, the valve cap covering a face end of the valve stem facing away from the valve disc and at least partially envelopes a lateral surface of the axial end portion of the valve stem;
wherein the valve cap is secured to the axial end portion of the valve stem via a clip connection, and the valve cap is at least locally welded to the lateral surface of the axial end portion at a welded connection; and
wherein the clip connection includes at least one circumferential groove extending in a circumferential direction disposed on the lateral surface of the axial end portion, the at least one circumferential groove extending in sections and interrupted in the circumferential direction.

2. The valve according to claim 1 , wherein the valve cap completely envelopes the axial end portion.

3. The valve according to claim 1 , wherein the valve cap includes an axially extending cap wall and the clip connection includes at least one elevation extending radially from a radial inside of the cap wall, and wherein the welded connection is disposed in a region of the at least one elevation.

4. The valve according to claim 1 , wherein:
the valve cap has a cup-like structure including a cup base and a cup wall integrally formed with the cup base; and
the cup wall on a radial inside includes at least one elevation extending in the circumferential direction disposed complementarily to the at least one circumferential groove provided on the axial end portion of the valve stem, wherein the at least one elevation in a state of the valve cap mounted on the valve stem engages in the at least one circumferential groove.

5. The valve according to claim 4 , wherein at least one of the lateral surface of the valve stem includes two axially spaced circumferential grooves and the inside of the cup wall includes two axially spaced elevations.

6. The valve according to claim 4 , wherein the valve cap includes a fastening strap radially projecting from the inside of the cup wall towards the lateral surface, the fastening strap interrupting the cup wall in the axial direction, and wherein the fastening strap engages into a receiving groove provided on the lateral surface of the valve stem.

7. The valve according to claim 1 , wherein the valve stem and the valve disc are at least partially composed of at least one of aluminium, titanium, an aluminium alloy and a titanium alloy.

8. The valve according to claim 1 , wherein the metal of the valve cap includes a heat-treatable steel.

9. The valve according to claim 1 , wherein the lateral surface of the axial end portion includes a plurality of radial projections circumferentially spaced apart from one another and at least one receiving groove disposed in the circumferential direction between two of the plurality of radial projections, and wherein the valve cap includes at least one fastening clip engaging into the at least one receiving groove disposed circumferentially between said two of the plurality of radial projections.

10. The valve according to claim 1 , wherein the valve stem is composed of a metal including the following materials:
silicon with a volumetric component of 23% to 27%;
nickel with a volumetric component of 2.5% to 3.5%;
magnesium with a volumetric component of 0.3% to 0.7%;
manganese with a volumetric component of 0.3% to 0.7%;
titanium with a volumetric component of up to 0.5%;
zirconium with a volumetric component of up to 0.5%;
chromium with a volumetric component of up to 0.5%; and
a remainder of aluminium.

11. An internal combustion engine, comprising: at least one valve, the at least one valve including:
a valve stem merging in an axial direction relative to a longitudinal valve stem axis into a valve disc projecting radially from the valve stem, the valve stem including an axial end portion opposite the valve disc, the axial end portion defining an axial face end and a lateral surface; and
a valve cap coupled to the axial end portion of the valve stem, the valve cap including a cup base covering the axial face end of the axial end portion and an cup wall extending axially towards the valve disc;
wherein the lateral surface includes at least one circumferential groove extending in a circumferential direction, and the cup wall on a radial inside includes at least one radially projecting elevation extending in the circumferential direction engaging into the at least one circumferential groove on the lateral surface; and
wherein the cup wall further includes a fastening strap projecting radially from the radial inside towards the lateral surface of the axial end portion, the fastening strap interrupting the cup wall in the axial direction and engaging into a receiving groove disposed on the lateral surface.

12. The internal combustion engine according to claim 11 , wherein the at least one circumferential groove extends entirely over a circumference of the lateral surface.

13. The internal combustion engine according to claim 11 , wherein at least one of the at least one circumferential groove includes two grooves axially spaced from one another on the lateral surface of the end portion and the at least one elevation includes two elevations axially spaced from one another on the inside of the cup wall.

14. The internal combustion engine according to claim 11 , wherein the lateral surface of the axial end portion includes a plurality of radial projections circumferentially spaced apart from one another and at least one receiving groove disposed in the circumferential direction between two of the plurality of radial projections, and wherein the cup wall of the valve cap includes at least one fastening clip engaging into the at least one receiving groove disposed circumferentially between said two of the plurality of radial projections.

15. The internal combustion engine according to claim 11 , wherein the valve cap is at least locally welded to the lateral surface of the axial end portion at a welded connection.

16. The internal combustion engine according to claim 15 , wherein the welded connection joining the valve cap to the lateral surface of the axial end portion is disposed in a region of the at least one elevation.

17. The internal combustion engine according to claim 11 , wherein the at least one circumferential groove extends in sections along the lateral face and is interrupted in the circumferential direction.

18. A valve for a valve device, comprising:
a valve stem merging into a valve disc in an axial direction of a valve stem axis, the valve disc projecting from the valve stem radially;
a valve cap composed of a metal attached to an axial end portion of the valve stem opposite the valve disc, the valve cap covering a face end of the valve stem facing away from the valve disc and at least partially envelopes a lateral surface of the axial end portion of the valve stem;
wherein the valve cap is secured to the axial end portion of the valve stem via a clip connection, and the valve cap is at least locally welded to the lateral surface of the axial end portion at a welded connection; and
wherein the valve stem is composed of a metal including the following materials:
silicon with a volumetric component of 23% to 27%;
nickel with a volumetric component of 2.5% to 3.5%;
magnesium with a vol

Assignees

• Mahle Int Gmbh

Inventors

• Puck Alexander
• Steinmetz Christoph

Classifications

• F01L3/20 Primary

  Shapes or constructions of valve members, not provided for in preceding subgroups of this group · CPC title

• Y10T29/49298

  Poppet or I.C. engine valve or valve seat making · CPC title

• F01L3/02 Primary

  Selecting particular materials for valve-members or valve-seats; Valve-members or valve-seats composed of two or more materials · CPC title

• F01L3/10

  Connecting springs to valve members · CPC title

• B23K20/2275

  the other layer being aluminium · CPC title