Valve with heating element

Patent metadata

Field	Value
Publication number	US-9957700-B2
Application number	US-201615009325-A
Country	US
Kind code	B2
Filing date	Jan 28, 2016
Priority date	Jun 22, 2012
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

A faucet that includes a base, a spout, a valve body, a first flow control valve, a second flow control valve, and an electric heater. The valve body includes a first end section, a second end section having an outlet, and a center section provided between the end sections and including first and second inlets configured to receive cold and hot water, respectively. The first flow control valve is located within a first waterway of the valve body to control the flow of cold water, and the second flow control valve is located within a second waterway of the valve body to control the flow of hot water. The electric heater extends through the valve body and is configured to heat a surface defining at least a part of one of the first and second waterways of the valve body to an elevated temperature sufficient to kill organisms therein.

First claim

What is claimed is:

1. A faucet comprising:
a body having a mounting base, a spout, and a passageway configured to discharge water; and
a valve provided within the spout of the body, the valve comprising:
a first inlet configured to receive cold water;
a second inlet configured to receive hot water;
an outlet configured to output cold water, hot water, or a mixture thereof to the passageway of the body;
a first waterway fluidly connecting the first inlet and the outlet;
a second waterway fluidly connecting the second inlet and the outlet;
a first flow control valve located within the first waterway and configured to be moveable to control the flow of cold water through the first waterway;
a second flow control valve located within the second waterway and configured to be moveable to control the flow of hot water through the second waterway; and
an electric heater extending through at least a portion of the valve and configured to heat both of the first and second waterways of the valve to an elevated temperature sufficient to kill organisms within each waterway;

wherein the first and the second inlets are located on opposite sides of the valve from one another.

2. The faucet of claim 1 , wherein the valve further comprises:
a first end section;
a second end section that includes the outlet; and
a center section provided between the first and second end sections, the center section including the first and second inlets.

3. The faucet of claim 2 , wherein at least two of the first end section, the second end section, and the center section are separate members that are coupled together in a fluid tight manner.

4. The faucet of claim 2 , wherein at least the center section comprises a thermally-conductive material, and the body comprises a thermally-insulating material.

5. The faucet of claim 1 , wherein the valve is configured having a thermal mass such that the electric heater is able to heat the first and second waterways to the elevated temperature with a power of not more than 50 watts.

6. The faucet of claim 1 , wherein
the valve is configured having a thermal mass such that the electric heater is able to heat the first and second waterways by heating the portion of the valve to the elevated temperature with a power of not more than 50 watts.

7. The faucet of claim 6 , wherein the portion of the valve comprises a thermally-conductive material, and the body comprises a thermally-insulating material.

8. The faucet of claim 7 , wherein the portion abuts a liner defining at least a portion of the passageway of the body.

9. The faucet of claim 8 , wherein the thermal mass of the portion of the valve is configured such that the electric heater is able to heat the second portion of the valve to the elevated temperature with a power of not more than 25 watts.

10. A faucet comprising:
a body comprising a thermally-insulating material and having a passageway configured to discharge water; and
a valve provided within the body, the valve comprising:
a first inlet configured to receive cold water;
a second inlet configured to receive hot water;
an outlet configured to output cold water, hot water, or a mixture thereof to the passageway of the body;
a first end section;
a second end section that includes the outlet;
a center section provided between the first and second end sections, wherein the center section comprises the first and second inlets and a thermally-conductive material;
a first waterway fluidly connecting the first inlet and the outlet;
a second waterway fluidly connecting the second inlet and the outlet;
a first flow control valve located within the first waterway and configured to be moveable to control the flow of cold water through the first waterway;
a second flow control valve located within the second waterway and configured to be moveable to control the flow of hot water through the second waterway; and

an electric heater extending through at least a portion of the valve and configured to heat both of the first and second waterways of the valve to an elevated temperature sufficient to kill organisms within each waterway
wherein the electric heater is potted into a through bore in the center section of the valve using a thermally-conductive adhesive.

11. The faucet of claim 10 , wherein the first end section, the second end section, and the center section are separate members that are coupled together in a fluid tight manner.

12. The faucet of claim 10 , further comprising: a first motor coupled to the first end section and configured to control movement of the first flow control valve to adjust a flow rate of cold water to the outlet; and a second motor coupled to the first end section and configured to control movement of the second flow control valve to adjust a flow rate of hot water to the outlet.

13. A faucet comprising:
a body having a mounting base, a spout, and a passageway configured to discharge water;
a valve provided within the spout of the body, the valve comprising:
a first inlet configured to receive cold water;
a second inlet configured to receive hot water;
an outlet configured to output cold water, hot water, or a mixture thereof to the passageway of the body;
a first waterway fluidly connecting the first inlet and the outlet;
a second waterway fluidly connecting the second inlet and the outlet;
a first flow control valve located within the first waterway and configured to be moveable to control the flow of cold water through the first waterway;
a second flow control valve located within the second waterway and configured to be moveable to control the flow of hot water through the second waterway; and
an electric heater extending through at least a portion of the valve and configured to heat both of the first and second waterways of the valve to an elevated temperature sufficient to kill organisms within each waterway; and

a second electric heater configured to heat the passageway to the elevated temperature.

14. The faucet of claim 13 , wherein the first and second inlets are located on opposite sides of the valve from one another.

Assignees

• Kohler Mira Ltd

Inventors

• Peel Kevin T

Classifications

• F16K49/002

  Electric heating means · CPC title

• F16K11/20

  operated by separate actuating members (with one plug turning in another F16K11/12) · CPC title

• Y10T137/0391

  Affecting flow by the addition of material or energy · CPC title

• Y10T137/7759

  Responsive to change in rate of fluid flow · CPC title

• B05B12/1418

  for supplying several liquids or other fluent materials in selected proportions to a single spray outlet (controlling ratio of two or more flows of fluid G05D11/02) · CPC title