Thin thermally and chemically strengthened glass-based articles

Patent metadata

Field	Value
Publication number	US-9957190-B2
Application number	US-201715418241-A
Country	US
Kind code	B2
Filing date	Jan 27, 2017
Priority date	Jan 12, 2016
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

Embodiments of thermally and chemically strengthened glass-based articles are disclosed. In one or more embodiments, the glass-based articles may include a first surface and a second surface opposing the first surface defining a thickness (t), a first CS region comprising a concentration of a metal oxide that is both non-zero and varies along a portion of the thickness, and a second CS region being substantially free of the metal oxide of the first CS region, the second CS region extending from the first surface to a depth of compression of about 0.17·t or greater. In one or more embodiments, the first surface is flat to 100 μm total indicator run-out (TIR) along any 50 mm or less profile of the first surface. Methods of strengthening glass sheets are also disclosed, along with consumer electronic products, laminates and vehicles including the same are also disclosed.

First claim

What is claimed is:

1. A glass-based article comprising:
a first surface and a second surface opposing the first surface defining a thickness (t);
a first compressive stress (CS) region comprising a concentration of a metal oxide that is both non-zero and varies along a portion of the thickness; and
a second CS region being substantially free of the metal oxide of the first CS region, the second CS region extending from the first CS region to a depth of compression (DOC) of about 0.17·t or greater, as measured from the first surface,
wherein the first surface is flat to 100 μm total indicator run-out (TIR) along any 50 mm or less profile of the first surface.

2. The glass-based article of claim 1 , wherein the metal oxide comprises any one of Na 2 O, K 2 O, Rb 2 O and Cs 2 O.

3. The glass-based article of claim 2 , wherein the metal oxide comprises K 2 O.

4. The glass-based article of claim 2 , wherein the metal oxide comprises Na 2 O.

5. The glass-based article of claim 1 , further comprising a central tension (CT) region, wherein the second CS region and at least a portion of the CT region comprise an identical glass composition.

6. The glass-based article of claim 1 , wherein the concentration of the metal oxide is both non-zero and varies along the portion of the thickness from the first surface to a depth in the range from greater than about 0·t to less than about 0.17·t.

7. The glass-based article of claim 1 , wherein the concentration of the metal oxide is both non-zero and varies along the portion of the thickness from the first surface to a depth in the range from greater than about 0.01·t to about 0.1·t.

8. The glass-based article of claim 1 , wherein the thickness t is less than 1.2 mm.

9. The glass-based article of claim 1 , further comprising a surface CS of about 400 MPa or greater.

10. The glass-based article of claim 1 , further exhibiting a Knoop scratch threshold of about 8 N or greater.

11. The glass-based article of claim 1 , further exhibiting a Vicker's crack initiation threshold of about 120 N or greater.

12. The glass-based article of claim 1 , wherein the glass-based article comprises a glass having a softening temperature, expressed in units of ° C., of T soft and an annealing temperature, expressed in units of ° C., of T anneal , and a surface fictive temperature measured on the first surface of the glass sheet represented by Tfs, when expressed in units of ° C. and a non-dimensional surface fictive temperature parameter θs given by (Tfs−T anneal )/(T soft −T anneal ), wherein the parameter θs is in the range of from 0.20 to 0.9.

13. The glass-based article of claim 1 , wherein the surface fictive temperature measured on the first surface is at least 50° C. above a glass transition temperature of the glass.

14. The glass-based article of claim 1 , wherein the first surface has a roughness in the range of from 0.2 to 1.5 nm Ra over an area of 10×10 μm.

15. The glass-based article of claim 1 , further comprising a CS value at the DOL of about 150 MPa or greater.

16. A glass-based article comprising:
a first surface and a second surface opposing the first surface defining a thickness (t);
a first compressive stress (CS) region comprising a concentration of a first metal oxide that is both non-zero and varies along a portion of the thickness and a second metal oxide; and
a second CS region comprising the second metal oxide and being substantially free of the first metal oxide of the first CS region, the second CS region extending from the first CS region to a depth of compression (DOC) of about 0.17·t or greater, as measured from the first surface,
wherein the first surface is flat to 100 μm total indicator run-out (TIR) along any 50 mm or less profile of the first surface.

17. The glass-based article of claim 16 , wherein the first metal oxide comprises a first metal ion comprising a first diameter, and the second metal oxide comprising a second metal ion comprising a second diameter, wherein the second diameter is less than the first diameter.

18. The glass-based article of claim 17 , wherein the first metal oxide comprises K 2 O and the second metal oxide comprises Na 2 O.

19. The glass-based article of claim 16 , further comprising a central tension (CT) region, wherein the second CS region and at least a portion of the CT region comprise an identical glass composition.

20. The glass-based article of claim 16 , wherein the concentration of the first metal oxide is both non-zero and varies along the portion of the thickness from the first surface to a depth in the range from greater than about 0·t to less than about 0.17·t.

21. The glass-based article of claim 16 , wherein the concentration of the first metal oxide is both non-zero and varies along the portion of the thickness from the first surface to a depth in the range from greater than about 0.01·t to about 0.1·t.

22. The glass-based article of claim 16 , wherein the thickness t is less than about 2 mm.

23. The glass-based article of claim 16 , further comprising a surface CS of about 600 MPa or greater.

24. The glass-based article of claim 16 , further exhibiting a Knoop scratch threshold of about 8 N or greater.

25. The glass-based article of claim 16 , further exhibiting a Vicker's crack initiation threshold of about 120 N or greater.

26. The glass-based article of claim 16 , wherein the glass-based article comprises a glass having a softening temperature, expressed in units of ° C., of T soft and an annealing temperature, expressed in units of ° C., of T anneal , and a surface fictive temperature measured on the first surface of the glass sheet represented by Tfs, when expressed in units of ° C. and a non-dimensional surface fictive temperature parameter θs given by (Tfs−T anneal )/(T soft −T anneal ), wherein the parameter θs is in the range of from 0.20 to 0.9.

27. The glass-based article of claim 16 , wherein the surface fictive temperature measured on the first surface is at least 50° C. above a glass transition temperature of the glass.

28. The glass-based article of claim 16 , wherein the first surface has a roughness in the range of from 0.2 to 1.5 nm Ra over an area of 10×10 μm.

29. The glass-based article of claim 16 , further comprising a CS value at the DOL of about 150 MPa or greater.

30. A consumer electronic product, comprising:
a housing having a front surface, a back surface and side surfaces;
electrical components provided at least partially internal to the housing, the electrical components including at least a controller, a memory, and a display, the display being provided at or adjacent the front surface of the housing; and
a cover article provided at or over the front surface of the housing such that it is provided over the display, the cover glass-based article being thermally and chemically strengthened and including first surface and a second surface opposing the first surface defining a thickness (t), a first CS region comprising a concentration of a metal oxide that is both non-zero and varies along a portion of the thickness, and a second CS region being substantially free of the metal oxide of the first CS region, the second CS region extending from the first CS region to a DOC of about 0.17·t or greater, wherein the first surface is flat to 100 μm total indicator run-out (TIR) along any 50 mm or less p

Assignees

• Corning Inc

Inventors

• Finkeldey John Philip
• Gaskill Linda
• Gross Timothy Michael
• Lezzi Peter Joseph
• Maschmeyer Richard Orr
• Smith Charlene Marie
• Thomas John Christopher
• Wasson Kevin Lee

Classifications

• C03B27/0413

  Stresses, e.g. patterns, values or formulae for flat or bent glass sheets · CPC title

• Y02P40/57

  Improving the yield, e-g- reduction of reject rates · CPC title

• C03B27/016

  by absorbing heat radiated from the glass product · CPC title

• C03C3/091

  containing aluminium · CPC title

• B32B17/10045

  with at least one intermediate layer consisting of a glass sheet · CPC title