Systems and methods for improving gear shifts

Patent metadata

Field	Value
Publication number	US-9956948-B2
Application number	US-201615005739-A
Country	US
Kind code	B2
Filing date	Jan 25, 2016
Priority date	Jan 25, 2016
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

A system includes an engine, a motor and a transmission coupled to the engine and the motor and that can be shifted from a first gear ratio to a second gear ratio. The system also includes an ECU that may receive or generate a shift command corresponding to an instruction for the transmission to shift from the first gear ratio to the second gear ratio and may determine a target engine speed corresponding to a desired speed of the engine when the transmission shifts from the first gear ratio to the second gear ratio. The ECU may control the motor to adjust the motor torque such that the motor torque causes the engine speed to become close or equal to the target engine speed and may cause the transmission to shift to the second gear ratio when the engine speed is within a threshold of the target engine speed.

First claim

What is claimed is:

1. A system for increasing efficiency of a vehicle comprising:
an engine configured to convert fuel to engine torque at an engine speed;
a motor configured to convert electrical energy into motor torque;
a transmission coupled to the engine and the motor and configured to be shifted from a first gear ratio to a second gear ratio; and
an electronic control unit (ECU) coupled to the engine, the motor and the transmission and configured to:
receive or generate a shift command corresponding to an instruction for the transmission to shift from the first gear ratio to the second gear ratio,
determine a target engine speed that corresponds to a desired speed of the engine when the transmission shifts from the first gear ratio to the second gear ratio,
control the motor to adjust the motor torque such that the motor torque causes the engine speed to become close or equal to the target engine speed, and
cause the transmission to shift to the second gear ratio when the engine speed is within a threshold of the target engine speed.

2. The system of claim 1 further comprising a sensor coupled to the engine and to the ECU and configured to detect the engine speed.

3. The system of claim 1 wherein the motor is a starter motor usable to start the engine.

4. The system of claim 1 wherein the motor is a motor-generator and is further configured to convert torque into electrical energy when in a regeneration mode.

5. The system of claim 4 wherein the shift from the first gear ratio to the second gear ratio is an upshift and wherein the ECU is configured to adjust the motor torque by controlling the motor-generator to at least one of operate in the regeneration mode or output torque in a reverse direction of engine rotation to cause the engine speed to decrease.

6. The system of claim 1 wherein the shift from the first gear ratio to the second gear ratio is a downshift and wherein the ECU is configured to control the motor to increase the motor torque to cause the engine speed to increase.

7. The system of claim 1 wherein the ECU is further configured to start a timer when the ECU receives or generates the shift command and to cause the transmission to shift to the second gear ratio when the timer expires if the engine speed does not reach a speed within the threshold of the target engine speed before the timer expires.

8. The system of claim 1 wherein the ECU causes the engine speed to become close or equal to the target engine speed without adjusting a throttle position of the engine.

9. A hybrid vehicle for performing efficient shifts comprising:
an engine configured to rotate at an engine speed;
a motor-generator coupled to the engine and configured to convert electrical energy into motor torque such that the engine speed can be controlled by adjusting the motor torque;
a transmission coupled to at least one of the engine or the motor-generator, having a plurality of gears and configured to downshift and to upshift between the plurality of gears; and
an electronic control unit (ECU) coupled to the motor-generator and the transmission and configured to:
receive or generate a shift command corresponding to an instruction for the transmission to upshift or to downshift,
determine a target engine speed corresponding to a desired speed of the engine when the upshift or the downshift occurs, and
control the motor-generator to adjust the motor torque to cause the engine speed to become close or equal to the target engine speed.

10. The hybrid vehicle of claim 9 further comprising a sensor coupled to the engine and to the ECU and configured to detect the engine speed.

11. The hybrid vehicle of claim 9 wherein the ECU is configured to control the motor-generator to at least one of operate in a regeneration mode in which torque is converted into electrical energy or to output torque in a reverse direction of engine rotation to cause the engine speed to decrease when the shift command corresponds to the upshift.

12. The hybrid vehicle of claim 9 wherein the ECU is configured to control the motor-generator to increase the motor torque to cause the engine speed to increase when the shift command corresponds to the downshift.

13. The hybrid vehicle of claim 9 wherein the ECU is further configured to start a timer when the ECU receives or generates the shift command and to cause the transmission to upshift or downshift when the timer expires if the engine speed does not reach a speed within a threshold of the target engine speed before the timer expires.

14. The hybrid vehicle of claim 9 wherein the ECU causes the engine speed to become close or equal to the target engine speed without adjusting a throttle position of the engine.

15. A method for increasing efficiency of a vehicle comprising:
receiving or generating, by an electronic control unit (ECU), a shift command corresponding to an instruction for a geared component to shift from a first gear to a second gear;
determining, by the ECU, a target engine speed that corresponds to a desired speed of an engine when the geared component shifts from the first gear to the second gear;
controlling, by the ECU, a motor to adjust an amount of torque to cause a rotational speed of the engine to become close or equal to the target engine speed; and
controlling, by the ECU, the geared component to shift to the second gear when the rotational speed of the engine is within a threshold of the target engine speed.

16. The method of claim 15 wherein the geared component is positioned between a transmission of the vehicle and an axle of the vehicle.

17. The method of claim 15 further comprising controlling, by the ECU, the motor to at least one of operate in a regeneration mode to convert torque into electrical energy or to output torque in a reverse direction of engine rotation to cause the rotational speed of the engine to decrease when the shift to the second gear is an upshift.

18. The method of claim 15 further comprising controlling the motor to increase the amount of torque to cause the rotational speed of the engine to increase when the shift to the second gear is a downshift.

19. The method of claim 15 further comprising:
starting, by the ECU, a timer in response to receiving or generating the shift command, and
controlling, by the ECU, the geared component to shift to the second gear when the timer expires if the rotational speed of the engine does not reach a speed within the threshold of the target engine speed before the timer expires.

20. The method of claim 15 further comprising controlling, by the ECU, a throttle of the engine to remain in a current position between receiving or generating the shift command and controlling the geared component to shift to the second gear.

Assignees

• Toyota Eng & Mfg North America

Inventors

• Geller Benjamin M

Classifications

• B60W10/11 Primary

  Stepped gearings · CPC title

• F16H2061/0422

  by an electric machine, e.g. by accelerating or braking the input shaft · CPC title

• B60K2006/4825

  Electric machine connected or connectable to gearbox input shaft · CPC title

• B60W10/06

  including control of combustion engines · CPC title

• F16H63/502

  for smoothing gear shifts · CPC title