Electric drive, method for the operation thereof, and serial hybrid drive train for a motor vehicle

Patent metadata

Field	Value
Publication number	US-9956863-B2
Application number	US-201615256662-A
Country	US
Kind code	B2
Filing date	Sep 5, 2016
Priority date	Mar 5, 2014
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

An electric drive includes a motor assembly, an output assembly, a transmission stage and one or more power electronics units connected to one or more electric voltage sources in order to control electrical sub-phases of electric machines of the motor assembly. The electric machines have motor shafts disposed parallel to one another. The transmission stage is connected to the motor assembly and also connected to the output assembly. The transmission stage has a transmission sun connected to the output assembly and has a plurality of transmission planets each connected to a respective one of the electric machines. The transmission planets are each fixed on a respective one of the motor shafts and are disposed in an annular manner around the transmission sun and roll on the transmission sun in a torque-transmitting manner. A method for operating an electric drive and a serial hybrid drive train are also provided.

First claim

What is claimed is:

1. An electric drive, comprising:
a motor assembly including a plurality of electric machines with motor shafts disposed parallel but not coaxial to one another;
an output assembly;
a transmission stage connected to said motor assembly and also connected to said output assembly;
said transmission stage having a transmission sun connected to said output assembly and having a plurality of transmission planets each connected to a respective one of said electric machines, said transmission planets each being disposed coaxial with a respective one of said motor shafts and being securely fixed on said respective one of said motor shafts and being disposed in an annular manner around said transmission sun and rolling on said transmission sun in a torque-transmitting manner; and
one or more power electronics units connected to one or more electric voltage sources, said one or more power electronics units controlling electrical sub-phases of said electric machines, each of said power electronics units being regulated via a respective regulator, wherein movement parameters of at least one of said output assembly and said transmission stage are fed back to said respective regulator.

2. The electric drive according to claim 1 , wherein each respective one of said electric machines is connected to a respective separate one of said power electronics units.

3. The electric drive according to claim 1 , wherein two or more of said electric machines are electrically connected to one another and are thus connected or connectable to a same one of said power electronics units.

4. The electric drive according to claim 1 , wherein different ones of said power electronics units are connected to respective different ones of said electric voltage sources.

5. The electric drive according to claim 1 , including:
regulators, each of said power electronics units being regulated via a respective one of said regulators, wherein movement parameters of at least one of said output assembly and said transmission stage are fed back to at least one of said regulators; and
a given one of said regulators for a given one of said power electronics units being configured as a master regulator and further ones of said regulators for respective further ones of said power electronics units being configured as slave regulators, said slave regulators being dependent on said master regulator.

6. The electric drive according to claim 1 , wherein all of said regulators are configured as individual regulators independent of one another.

7. The electric drive according to claim 1 , including sensors for a direct detection of values of given operating parameters in some of said electric machines and for estimating values, not directly detected, of the given operating parameters in other ones of said electric machines.

8. The electric drive according to claim 1 , wherein said electric machines are grouped according to different construction types.

9. The electric drive according to claim 1 , wherein:
said electric machines are provided in groups such that said electric machines are grouped according to different construction types; and
sensors are provided for a direct detection of values of given operating parameters in some of said electric machines and also for estimating values, not directly detected, of the given operating parameters in other ones of said electric machines such that for a given one of said given operating parameters only one corresponding one of said sensors is provided for each respective one of said groups.

10. The electric drive according to claim 1 , wherein said electric machines are controlled differently in groups.

11. The electric drive according to claim 1 , including:
sensors for a direct detection of values of given operating parameters in some of said electric machines and also for estimating values, not directly detected, of the given operating parameters in other ones of said electric machines; and
said electric machines being controlled differently in groups such that for a given one of said given operating parameters only one corresponding one of said sensors is provided for each respective one of said groups.

12. The electric drive according to claim 1 , including current sensors provided for a direct detection of some controlled sub-phases and for an estimation of other sub-phases, not directly detected, of said electric machines.

13. The electric drive according to claim 1 , including position sensors provided for a direct detection of rotational positions of some of said electric machines and for an estimation of rotational positions, not directly detected, of other ones of said electric machines.

14. The electric drive according to claim 1 , including temperature sensors provided for a direct detection of temperatures of some of said electric machines and for an estimation of temperatures, not directly detected, of other ones of said electric machines.

15. A method for operating an electric drive, the method comprising:
providing a motor assembly, an output assembly, and a transmission stage, wherein the motor assembly has a plurality of electric machines with motor shafts disposed parallel but not coaxial to one another, wherein the transmission stage is connected to the motor assembly and also connected to the output assembly, wherein the transmission stage has a transmission sun connected to the output assembly and has a plurality of transmission planets each connected to a respective one of the electric machines, wherein the transmission planets are each disposed coaxial with a respective one of the motor shafts, are securely fixed on the respective one of the motor shafts and are disposed in an annular manner around the transmission sun and roll on the transmission sun in a torque-transmitting manner;
controlling electrical sub-phases of the electric machines with one or more power electronics units connected to one or more electric voltage sources, wherein each of the power electronics units is regulated via a respective regulator, and wherein movement parameters of at least one of the output assembly and the transmission stage are fed back to the respective regulator; and
controlling the electric machines differently in groups.

16. The method according to claim 15 , wherein the step of controlling the electric machines differently in groups includes operating a first group of the electric machines as a motor and operating a second group of the electric machines as a generator.

17. The method according to claim 15 , wherein the step of controlling the electric machines differently in groups includes operating different groups of the electric machines with a different slip of their transmission planets relative to the transmission sun.

18. The method according to claim 15 , wherein the step of controlling the electric machines differently in groups includes operating, with a time offset relative to one another, different groups of the electric machines temporarily with overload and temporarily with underload.

19. A serial hybrid drive train for a motor vehicle, comprising:
an internal combustion engine;
an electrical energy store;
an electric drive including a motor assembly with a plurality of electric machines, said electric machines having motor shafts disposed parallel but not coaxial to one another;
said electric drive further including an output assembly, a transmission stage and one or more power electronics units connected to one or more electric voltage sources, said one or more power electronics units co

Assignees

• Volkswagen Ag

Inventors

• Petersen Rainer
• Möckel Jörg
• Sue Armin
• Strauss Henning
• Plikat Robert

Classifications

• H02K11/25

  Devices for sensing temperature, or actuated thereby · CPC title

• B60L2220/14

  Synchronous machines · CPC title

• B60L2240/486

  Operating parameters · CPC title

• B60L50/61

  by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles · CPC title

• B60L2240/423

  Torque · CPC title