Honeycomb structure, manufacturing method for the same, and canning structure

Patent metadata

Field	Value
Publication number	US-9956739-B2
Application number	US-201614989079-A
Country	US
Kind code	B2
Filing date	Jan 6, 2016
Priority date	Jan 13, 2015
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

A honeycomb structure includes porous partition walls defining cells which extend from a first end face to a second end face and which become through channels for a fluid, and a porous circumferential wall integrally formed with the partition walls to surround an outermost circumference of the partition walls, a thickness of the partition walls is from 101 to 381 μm, porosities of the partition walls and the circumferential wall are both 48% or more, a porosity in a surface of the circumferential wall is higher than a porosity of an inner surface of the circumferential wall, and an average pore diameter in the surface of the circumferential wall is 10 μm or more.

First claim

What is claimed is:

1. A honeycomb structure comprising:
porous partition walls defining cells which extend from a first end face to a second end face and which become through channels for a fluid; and
a porous circumferential wall integrally formed with the partition walls to surround an outermost circumference of the partition walls,
wherein a thickness of the partition walls is from 101 to 381 μm,
porosities of the partition walls and the circumferential wall are both 48% or more,
a porosity in a surface of the circumferential wall is higher than a porosity of an inner surface of the circumferential wall, and
an average pore diameter in the surface of the circumferential wall is 10 μm or more.

2. The honeycomb structure according to claim 1 ,
wherein a cell density of the cells defined by the partition walls is from 15 to 62 cells/cm 2 .

3. The honeycomb structure according to claim 1 ,
wherein the porosities of the partition walls and the circumferential wall are both from 48 to 75%.

4. The honeycomb structure according to claim 1 ,
wherein the average pore diameter in the surface of the circumferential wall is from 10 to 30 μm.

5. The honeycomb structure according to claim 1 ,
wherein in an end portion of each of the cells on the side of the first end face or the second end face, a plugging member which plugs an open end of the cell is disposed.

6. The honeycomb structure according to claim 1 ,
wherein an outer diameter dimensional difference of the honeycomb structure is within ±0.5 mm.

7. A method of manufacturing the honeycomb structure according to claim 1 , comprising:
a honeycomb formed body preparing step A 1 of extruding a kneaded material obtained by kneading a forming raw material in the form of a honeycomb, to obtain a honeycomb formed body having partition walls defining cells which extend from a first end face to a second end face, and a circumferential wall formed to surround an outermost circumference of the partition walls;
a formed body grinding step A 2 of grinding the surface of the circumferential wall of the obtained honeycomb formed body; and
a firing step A 3 of firing the honeycomb formed body in which the surface of the circumferential wall is ground, to obtain the honeycomb structure.

8. A method of manufacturing the honeycomb structure according to claim 1 , comprising:
a honeycomb formed body preparing step B 1 of extruding a kneaded material obtained by kneading a forming raw material in the form of a honeycomb, to obtain a honeycomb formed body having partition walls defining cells which extend from a first end face to a second end face, and a circumferential wall formed to surround an outermost circumference of the partition walls;
a firing step B 2 of firing the obtained honeycomb formed body to obtain a honeycomb fired body; and
a fired body grinding step B 3 of grinding the surface of the circumferential wall of the obtained honeycomb fired body.

9. A canning structure comprising:
the honeycomb structure according to claim 1 ;
a can body which stores the honeycomb structure; and
a cushioning member interposed between the honeycomb structure and the can body,
wherein in a direction orthogonal to a cell extending direction of the honeycomb structure, a holding pressure to be applied to the circumferential wall is 0.2 MPa or more and 1.0 MPa or less.

Assignees

• Ngk Insulators Ltd

Inventors

• Aoki Takashi

Classifications

• B28B3/20

  wherein the material is extruded {(extrusion moulding of plastics B29C48/00)} · CPC title

• B28B2003/203

  for multi-channelled structures, e.g. honeycomb structures · CPC title

• B01J35/04

  Operations & Transport · mapped topic

• B01D46/2474

  of the walls along the length of the honeycomb · CPC title

• B01J35/023

  Operations & Transport · mapped topic