Power system for high temperature applications with rechargeable energy storage

Patent metadata

Field	Value
Publication number	US-9954382-B2
Application number	US-201514792726-A
Country	US
Kind code	B2
Filing date	Jul 7, 2015
Priority date	Dec 21, 2010
Publication date	Apr 24, 2018
Grant date	Apr 24, 2018

Abstract

A power system adapted for supplying power in a high temperature environment is disclosed. The power system includes a rechargeable energy storage that is operable in a temperature range of between about seventy degrees Celsius and about two hundred and fifty degrees Celsius coupled to a circuit for at least one of supplying power from the energy storage and charging the energy storage; wherein the energy storage is configured to store between about one one hundredth (0.01) of a joule and about one hundred megajoules of energy, and to provide peak power of between about one one hundredth (0.01) of a watt and about one hundred megawatts, for at least two charge-discharge cycles. Methods of use and fabrication are provided. Embodiments of additional features of the power supply are included.

First claim

What is claimed is:

1. A power system adapted for supplying power in a high temperature environment, the power system comprising:
a rechargeable energy storage that is operable in a temperature range of between about minus forty degrees Celsius and about two hundred and ten degrees Celsius coupled to a circuit for at least one of supplying power from the rechargeable energy storage and charging the rechargeable energy storage;
wherein the rechargeable energy storage is configured to:
store between about one one hundredth (0.01) of a joule and about one hundred megajoules of energy,
provide peak power of between about one tenth (0.10) of a watt and about one hundred megawatts, for at least two charge-discharge cycles,
receive relatively constant and relatively low power electrical input from an energy supply, and
output a relatively less constant and relatively high power pulsed electrical output to a downhole instrument, wherein the downhole instrument is characterized by an operation power requirement greater than that which can be supplied by the energy supply.

2. The power system of claim 1 , wherein the energy storage is configured to store between about one tenth (0.1) of a joule and about one hundred megajoules of energy.

3. The power system of claim 1 , wherein the energy storage is configured to charge and discharge for at least 10,000 cycles.

4. The power system of claim 1 , wherein the rechargeable energy storage comprises an electrochemical double-layer capacitor and exhibits a leakage current less than 1 amp per liter of volume over a range of operating temperatures and at a voltage up to a rated voltage.

5. The power system of claim 4 , wherein the rated voltage is at least 0.1 V.

6. The power system of claim 4 , wherein the rated voltage is at least 0.5 V.

7. The power system of claim 4 , wherein the rated voltage is at least 4 V.

8. The power system of claim 4 , wherein the rated voltage is at least 4 V at room temperature and at least 0.5V at temperatures at or above 210 degrees Celsius.

9. The power system of claim 1 , wherein the rechargeable energy storage is configured to provide the high power pulsed electrical output at temperatures greater than 210 degrees Celsius.

10. The power system of claim 9 , wherein the high power pulsed electrical output is characterized by a peak power of greater than about 100 W.

11. The power system of claim 9 , wherein the high power pulsed electrical output is characterized by a peak power of greater than about 1 kW.

12. The power system of claim 1 , wherein the rechargeable energy storage is configured to provide the high power pulsed electrical output at temperatures greater than 150 degrees Celsius.

13. The power system of claim 12 , wherein the high power pulsed electrical output is characterized by a peak power of greater than about 100 W.

14. The power system of claim 13 , wherein the downhole instrument comprises an EM telemetry device.

15. The power system of claim 12 , wherein the high power pulsed electrical output is characterized by a peak power of greater than about 1 kW.

16. The power system of claim 1 , wherein the power system is configured to withstand shocks of up to at least about 35 times the gravitational acceleration of the Earth.

17. A method of using a power system adapted for supplying power in a high temperature environment, the method comprising:
selecting the power system, comprising:
a rechargeable energy storage that is operable in a temperature range of between about minus forty degrees Celsius and about two hundred and ten degrees Celsius coupled to a circuit for at least one of supplying power from the rechargeable energy storage and charging the rechargeable energy storage, wherein the rechargeable energy storage is configured to store between about one one hundredth (0.01) of a joule and about one hundred megajoules of energy, and to provide peak power of between about one tenth (0.10) of a watt and about one hundred megawatts, for at least two charge-discharge cycles; and

operating the power system within a temperature range of between about minus forty degrees Celsius and about two hundred and ten degrees Celsius while maintaining a voltage of between about 0.1 Volts to about 4 Volts on the ultracapacitor for at least one hour;
wherein, at the end of the hour, the ultracapacitor exhibits a leakage current less than 1,000 mAmp per liter of volume over the range of operating temperature.

18. The method of claim 17 , wherein operating the power system comprises:
coupling the rechargeable energy storage configured for high temperature operation with electronics configured for high temperature operation; and
operating the power system by withdrawing pulses of power from an output of the power system, wherein each pulses comprises a peak value of at least 100 W and a total power-time product (energy) of at least 100 J.

Assignees

• Fastcap Systems Corp

Inventors

• Cooley John J
• Signorelli Riccardo
• Green Morris
• Kuttipillai Padmanaban Sasthan
• Deane Christopher John Sibbald
• Wilhelmus Lindsay A

Classifications

• Y10T29/49108

  Electric battery cell making · CPC title

• Y02E60/13

  Energy storage using capacitors · CPC title

• H01M2220/10

  Batteries in stationary systems, e.g. emergency power source in plant · CPC title

• H01M10/425

  Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing (printed circuits H05K1/00) · CPC title

• H01M10/39

  working at high temperature · CPC title