Slotted battery cavity for multiple cell sizes

Patent metadata

Field	Value
Publication number	US-9954205-B2
Application number	US-201615096873-A
Country	US
Kind code	B2
Filing date	Apr 12, 2016
Priority date	Apr 12, 2016
Publication date	Apr 24, 2018
Grant date	Apr 24, 2018

Abstract

A battery compartment for a device has a single cavity that is segmented into discrete slots, each slot associated with projections that secure and immobilize any batteries inserted into the compartment. Each slot is sized to receive a different size of battery, and the slots are positioned relative to one another to prevent batteries of different sizes from being inserted into the compartment. A shelf may be integrated within the slot(s), and the shelf may include a channel or a multi-planar yet unitary contact member to establish a single point of electrical connection between the battery compartment and the device.

First claim

What is claimed is:

1. A device comprising:
a battery compartment defined by:
a body having a distal end and an opposing end with an axis running between the distal end and the opposing end;
a first slot positioned within the body and configured to receive at least one battery of a first battery type, said first slot having a first axial length and a first cross-sectional shape in a radial plane perpendicular to the axis;
a second slot positioned within the body and configured to receive at least one battery of a second battery type, said second slot having a second axial length and a second cross-sectional shape in the radial plane that is larger than the first cross-sectional shape;
a unitary contact element positioned in the opposing end; and
a distal contact element positioned in the distal end;
wherein: a) the at least one battery of the first battery type has an identical voltage and a different container size in comparison to the at least one battery of the second battery type; b) the first cross sectional shape overlaps with the second cross sectional shape to form a single cavity with two segments within the body defined, at least in part, by at least two projections extending into the cavity, said at least two projections cooperating with the first slot and the second slot to immobilize radial movement of batteries inserted therein independent of any compressive force exerted between the distal contact element and the unitary contact element; and c) the unitary contact element and the distal contact element establish an electrical connection with batteries inserted into the battery compartment; and

an electrical appliance in electrical communication with the battery compartment to provide electricity to the device.

2. The device according to claim 1 , wherein the electrical appliance comprises a flashlight.

3. The device according to claim 2 , wherein the flashlight includes at least one light emitting diode.

4. The device according to claim 1 , wherein the first axial length is different than the second axial length.

5. The device according to claim 1 , wherein a shelf is formed within the first or second slot so as to differentiate the first axial length from the second axial length.

6. The device according to claim 5 , wherein the shelf includes a channel which receives a portion of the unitary contact element and further comprising a biasing member associated with the unitary contact element configured to permit the unitary contact to move within the channel along the axis.

7. The device according to claim 1 , further comprising a third slot positioned within the body and configured to receive at least one battery of the first battery type, said third slot having a cross sectional shape that is the same as the first cross-sectional shape and wherein the cross sectional shape of the third slot overlaps with at least one of the first cross sectional shape and the second cross sectional shape to form a single cavity with three segments defined, at least in part, by at least four projections extending into the cavity, said at least four projections cooperating with the first slot, the second slot, and the third slot to immobilize radial movement of batteries inserted therein independent of any compressive force exerted between the distal contact element and the unitary contact element.

8. The device according to claim 7 , wherein the first slot and the third slot are positioned on opposing edges of the second cross-sectional shape.

9. The device according to claim 7 , wherein the second slot is configured to accept a plurality of batteries of the second battery type so as to generate the same voltage as when at least one battery of the first battery type is inserted in each of the first slot and the third slot.

10. The device according to claim 1 , further comprising:
a third slot positioned within the body and configured to receive at least one battery of the first battery type, said third slot having a cross sectional shape that is the same as the first cross-sectional shape;
a fourth slot positioned within the body and configured to receive at least one battery of the second battery type, said fourth slot having a cross sectional shape that is the same as the second cross-sectional shape; and
wherein: a) the cross sectional shapes of the first slot and the third slot overlap with at least one of: the cross-sectional shape of the second slot and the fourth slot; b) the cross sectional shapes of the second slot and the fourth slot overlap with at least one of: the cross-sectional shape of the first slot and the third slot; and c) the first slot, the second slot, the third slot, and the fourth slot form a single cavity with four segments defined, at least in part, by at least four projections extending into the cavity, said at least four projections cooperating with the first slot, the second slot, the third slot, and the fourth slot to immobilize batteries inserted therein independent of any compressive force exerted between the distal contact element and the unitary contact element.

11. The device according to claim 10 , wherein said battery compartment is configured to form a parallel-type electrical connection among a plurality of batteries inserted into the cavity.

12. The device according to claim 10 , wherein said battery compartment is configured: to form a series-type electrical connection among a plurality of batteries of the first battery type inserted into the first slot and the third slot, and to form a series-type electrical connection among a plurality of batteries of the second battery type inserted into the second slot and the fourth slot.

13. The device according to claim 1 , wherein at least the first slot is defined by a plurality of first sidewalls comprising a plurality of arcuate sections.

14. The device according to claim 13 , wherein the second slot is defined by a plurality of second sidewalls comprising a plurality of arcuate sections.

15. The device according to claim 13 , wherein the arcuate sections include at least one flat-facing post.

16. The device according to claim 1 , wherein the electrical appliance is proximate to the body at the opposing end.

17. The device according to claim 1 , wherein the unitary contact element has a multi-planar shape conforming to a shelf within the first slot or the second slot, said shelf differentiating the first axial length from the second axial length.

18. The device according to claim 17 , wherein the multi-planar shape comprises opposing terminal ends, said opposing terminal ends each having a biasing member associated therewith to maintain electrical contact with batteries inserted into the battery compartment.

19. The device according to claim 1 , further comprising a third slot positioned within the body which may receive at least one battery of a third battery type, said third slot having a cross sectional shape that is different than the first cross-sectional shape and the second cross-sectional shape and wherein the cross sectional shape of the third slot overlaps with at least one of the first cross-sectional shape and the second cross sectional shape to form a single cavity with three segments defined, at least in part, by at least four projections extending into the cavity, said at least four projections cooperating with the first slot, the second slot, and the third slot to immobilize radial movement of batteries inserted therein independent of any compressive force exerted between the distal contact element and the unitary contact element.

Assignees

• Energizer Brands Llc

Inventors

• Liu Jyh-Dong
• Brandon Michael
• Law Chad E

Classifications

• H01M50/514

  Methods for interconnecting adjacent batteries or cells · CPC title

• H01M50/51

  Connection only in series · CPC title

• H01M2/1055

  Electricity · mapped topic

• H01M2/204

  Electricity · mapped topic

• H01M2/1027 Primary

  Electricity · mapped topic