Designing a drillstring

Patent metadata

Field	Value
Publication number	US-9953114-B2
Application number	US-201314375405-A
Country	US
Kind code	B2
Filing date	Mar 15, 2013
Priority date	Mar 27, 2012
Publication date	Apr 24, 2018
Grant date	Apr 24, 2018

Abstract

Designing a drillstring in for use in a wellbore, such as a deviated or horizontal wellbore, particularly with application to extended reach wellbores. Method comprises determining the downhole weight-on-bit transmitted by a drillstring by determining a baseline tension profile and baseline torque profile in a drill string rotating off-bottom, and then using such profiles in conjunction with a selected surface weight-on-bit slack-off value to calculate a drillstring tension profile and rotating torque profile with the bit on bottom and having weight applied thereto. The method includes buckling limit checks and rig operational limit checks to determine if sufficient torque and DWOB can be transmitted through the drillstring, and to determine whether the drill string remains operable even though portions thereof may be in a buckled condition.

First claim

What is claimed is:

1. A method for designing a drillstring to drill a borehole for creating a wellbore, the method comprising the steps of:
determining drillstring design parameters and identifying equipment operational torque limits;
determining drilling operational parameters;
calculating both a baseline drillstring tension profile and a baseline drillstring rotating torque profile, while rotating the drillstring off bottom;
providing non-transitory computer readable instructions to a computer processor and inputting into the processor (i) a surface WOB value with bit on bottom and in a rotating mode, (ii) the baseline drillstring tension profile and (iii) the baseline drillstring rotating torque profile, to calculate a WOB drillstring tension profile and a WOB rotating torque profile; and
adjust at least one of the drillstring design parameters and drilling operational parameters if the determined WOB rotating torque profile exceeds the identified equipment operational torque limits;
selecting a drillstring design from at least one of (i) the determined drill string design parameters and (ii) an adjusted drillstring design parameters, for drilling the borehole;
selecting the drilling operational parameters from at least one of (a) the determined drilling operational parameters and (b) an adjusted drilling operational parameters; and
drilling the borehole by operating the drillstring with the selected drillstring design at the selected drilling operational parameters.

2. The method of claim 1 further comprising identifying the downhole WOB from the calculated WOB drillstring tension profile, and identifying the downhole torque at the bit from the calculated WOB rotating torque profile.

3. The method of claim 2 , further comprising:
inputting into the processor (i) a range of surface WOB values with bit on bottom and in a rotating mode to calculate a corresponding range of downhole WOB values of WOB at the bit for the drillstring design parameters and the operational parameters.

4. The method of claim 2 , further comprising:
inputting into the processor (i) a range of surface WOB values with bit on bottom and in a rotating mode to calculate a corresponding range of downhole torque at the bit for the drillstring design parameters and the operational parameters.

5. The method of claim 2 , wherein at least a portion of the tension profile is less than a second buckling limit indicates helical buckling.

6. The method of claim 5 , comprising determining whether the drillstring is operable in a helically buckled configuration by comparing the torque required to rotate the drillstring to a torque provided by a drilling rig and the maximum make up torque of the drill string.

7. The method of claim 1 , further comprising:
inputting into the processor (i) a range of surface WOB values with bit on bottom and in a rotating mode to calculate a corresponding range of WOB drillstring tension profiles for the drillstring design parameters and the operational parameters.

8. The method of claim 1 , further comprising:
inputting into the processor (i) a range of surface WOB values with bit on bottom and in a rotating mode to calculate a corresponding range of downhole WOB rotating torque profiles for the drillstring design parameters and the operational parameters.

9. The method of claim 1 , wherein determining the drillstring design parameters comprises determining at least two of a well path survey, hole size, casing size, drilling string properties, drill bit properties, and mud properties.

10. The method of claim 1 , wherein determining the operational parameters comprises determining at least two of drilling fluid circulation rate, drilling fluid rheological properties, friction factors, rate of penetration, drill string rotating speed, and surface torque on the drill string.

11. The method of claim 10 , further comprising determining friction factors by at least one of a) data from offset wells, b) performing Slack Off test, Pick Up test, rotating tests on the rig, and c) model calibration using Downhole Weight-on-Bit sensor data.

12. The method of claim 1 , wherein determining the drillstring tension profile and rotating torque profile further comprises coupling a torque and drag model with a hydraulic model to determine fluid flow effects.

13. The method of claim 1 , comprising calculating the baseline drillstring tension profile and the baseline drillstring rotating torque profile by performing calculations substantially sequentially from the drill bit and calculating along the drill string toward the surface to find define a baseline surface hook-load.

14. The method of claim 1 , comprising calculating the baseline drillstring rotating torque profile by performing calculations substantially sequentially from the drill bit toward the surface to define the find a baseline surface torque.

15. The method of claim 1 , comprising calculating the WOB drillstring tension profile and the WOB rotating torque profile by selecting and inputting the selected surface weight on bit value and calculating the WOB drillstring tension profile using the baseline solution, by performing calculations substantially sequentially from the surface and calculating along the drill string toward the bit to define WOB and the WOB drillstring tension profile and WOB rotating torque profile.

16. The method of claim 15 , wherein the selected surface weight on bit is determined by slacking off on the hook load a selected amount from the weight of the drill string on the hook with the drill bit rotating off-bottom.

17. The method of claim 1 , wherein at least a portion of the tension profile is less than a first buckling limit indicates sinusoidal buckling.

18. The method of claim 17 , comprising determining whether the drillstring is operable in a sinusoidally buckled configuration by comparing the torque required to rotate the drillstring to at least one of (i) a torque provided by a drilling rig and (2) a maximum torque limit of the drill string.

19. The method of claim 1 , comprising determining whether the drillstring is operable for drilling purposes by comparing the torque required to rotate the drillstring to at least one of (i) a torque provided by a drilling rig and (2) a maximum torque limit of the drill string.

20. The method of claim 1 , wherein identifying equipment operational torque limits further comprises defining an operable torque range and an operable tensile range for the drill string components.

21. The method of claim 20 wherein adjusting the at least one of the drill string design parameters and determining drilling operational parameters further comprises iteratively modifying at least one of the design parameters, the operational parameters, and the surface WOB value with bit on bottom and in a rotating mode, and repeating calculating the baseline profiles and the WOB profiles until the calculated baseline profiles and WOB profiles indicate that drillstring is in an operable range.

22. The method of claim 21 , comprising halting the iteration when the results indicate that a torque for rotating the drillstring is in an operational range and there is sufficient downhole weight on bit transferred for drilling.

23. The method of claim 1 , further comprising inputting into the processor (iv) friction factors, to calculate the WOB drillstring tension profile and the WOB rotating torque profile.

24. A system for designing a drillstring for drilling a w

Assignees

• Odonnell Brian J
• Kulkarni Kaustubh S
• Exxonmobil Upstream Res Co

Inventors

• O'Donnell Brian J
• Kulkarni Kaustubh S

Classifications

• E21B17/00 Primary

  Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; {Cables;} Casings; Tubings · CPC title

• G06F30/20 Primary

  Design optimisation, verification or simulation (optimisation, verification or simulation of circuit designs G06F30/30) · CPC title

• G06F17/5009 Primary

  Physics · mapped topic