Inventory system with swiveling vertically mobile drive units

Patent metadata

Field	Value
Publication number	US-9952589-B1
Application number	US-201715474852-A
Country	US
Kind code	B1
Filing date	Mar 30, 2017
Priority date	Mar 30, 2017
Publication date	Apr 24, 2018
Grant date	Apr 24, 2018

Abstract

Disclosed inventory systems, methods, and devices can be used to retrieve and transport resources from one location to another. Specifically, a vertically mobile drive unit including a vertical element retention mechanism can be controlled by a management component to retrieve a resource, transport the resource from one floor to a different floor in an inventory system, and deposit the resource at a destination. The vertically mobile drive unit can transit vertically along a vertically disposed element in an inventory system, such as a structural pole or column; and can rotate around the structural pole or column in order to set down on an upper level after ascending, or to clear the upper level prior to descending.

First claim

What is claimed is:

1. An inventory management system, comprising:
an inventory system comprising:
a first level;
a second level above the first level; and
a vertical element extending upward from the first level and passing through or adjacent to the second level;

a drive unit comprising:
a body;
a horizontal drive mechanism connected with the body;
a vertical element grasping mechanism connected with the body; and
a vertical drive mechanism connected with the vertical element grasping mechanism, wherein the vertical drive mechanism is operable to rotate with respect to the drive unit; and

a management component configured with executable instructions, in order to, at least;
receive information relating to a resource in the inventory system;
instruct the drive unit to retrieve the resource at a first location on the first level using the horizontal drive mechanism;
instruct the drive unit to grasp the vertical element with the vertical element grasping mechanism;
instruct the drive unit to ascend the vertical element to the second level using the vertical drive mechanism;
instruct the drive unit to rotate around the vertical element by actuating the vertical drive mechanism; and
instruct the drive unit to move the resource to a second location on the second level.

2. The inventory management system of claim 1 , wherein:
the drive unit comprises a robotic arm connected with the vertical element grasping mechanism and pivotally connected with the body of the drive unit; and wherein:
instructing the drive unit to rotate around the vertical element comprises rotating the drive unit relative to the vertical element grasping mechanism by actuating the robotic arm.

3. The inventory management system of claim 1 , wherein:
the vertical drive unit comprises a plurality of contact elements capable of being rotated between a first, vertical orientation and a second orientation that is tilted or horizontal; and wherein:
instructing the drive unit to rotate around the vertical element comprises:
instructing the drive unit to rotate the contact elements from the first orientation to the second orientation; and
instructing the drive unit to rotate around the vertical element in a helical or circular path by actuating the vertical drive mechanism.

4. The inventory management system of claim 1 , wherein:
the vertical drive unit comprises a plurality of contact elements, a first subset of the contact elements being oriented vertically and a second subset of the contact elements being oriented tilted or horizontally; and wherein:
instructing the drive unit to rotate around the vertical element comprises:
instructing the drive unit to bring the second subset of contact elements into contact with the vertical element;
instructing the drive unit to bring the first subset of contact elements out of contact with the vertical element; and
instructing the drive unit to rotate around the vertical element in a helical or circular path by actuating the vertical drive mechanism.

5. A computer-implemented method of managing a resource, comprising:
selecting a drive unit from a plurality of drive units, each of the drive units comprising a body, a horizontal drive mechanism connected with the body, a vertical element grasping mechanism connected with the body, a vertical drive mechanism connected with the vertical element grasping mechanism, and a rotating mechanism connected with the vertical element grasping mechanism;
instructing the drive unit to transit a first level of a multi-level facility using the horizontal drive mechanism to a vertical element;
instructing the drive unit to grasp the vertical element by the vertical element grasping mechanism;
instructing the drive unit to ascend or descend to a second level in a multi-level facility using the vertical drive mechanism;
instructing the drive unit to rotate around the vertical element via the rotating mechanism while grasping the vertical element to position the drive unit at least partially above the second level; and
instructing the drive unit to detach from the vertical element while on the second level.

6. The computer-implemented method of claim 5 , wherein the second level is above the first level, and further comprising:
instructing the drive unit to ascend past the second level using the vertical drive mechanism;
instructing the drive unit to rotate around the vertical element using the rotating mechanism until the drive unit is at least partly positioned above the second level; and
instructing the drive unit to descend to the second level using the vertical drive mechanism prior to detaching from the vertical element.

7. The computer-implemented method of claim 6 , further comprising:
instructing the drive unit to rotate around the vertical element away from the second level, via the rotating mechanism, to create clearance for the drive unit to pass by the second level.

8. The computer-implemented method of claim 5 , wherein:
instructing the drive unit to rotate around the vertical element comprises:
instructing the rotating mechanism to actuate a mechanical arm connecting the vertical drive mechanism with a body of the drive unit, such that the body of the drive unit translates horizontally around the vertical element.

9. The computer-implemented method of claim 8 , wherein:
the mechanical arm has a first orientation operable to orient the drive unit nearer the vertical element and a second orientation operable to orient the drive unit farther from the vertical element; and
actuating the mechanical arm causes the drive unit to extend away from the vertical element.

10. The computer-implemented method of claim 5 , wherein:
instructing the drive unit to rotate around the vertical element comprises:
instructing the drive unit to rotate a set of contact elements attaching the drive unit to the vertical element from a substantially vertical, first orientation to a second orientation that is horizontal or tilted; and
instructing the drive unit to rotate around the vertical element in a circular or helical path by actuating the vertical drive mechanism.

11. The computer-implemented method of claim 5 , wherein:
instructing the drive unit to rotate around the vertical element comprises:
instructing the drive unit to extend a set of contact elements into contact with the vertical element in a horizontal or tilted orientation;
instructing the drive unit to rotate around the vertical element in a circular or helical path by actuating the vertical drive mechanism.

12. The computer-implemented method of claim 5 , wherein: the second level is below the first level, and further comprising:
instructing the drive unit to ascend above the first level using the vertical drive mechanism;
instructing the drive unit to rotate around the vertical element using the rotating mechanism until the drive unit is clear of the first level; and
instructing the drive unit to descend past the first level using the vertical drive mechanism.

13. The computer-implemented method of claim 5 , wherein instructing the drive unit to grasp the vertical element further comprises:
instructing the drive unit to extend a mechanical arm connecting the vertical drive mechanism with a body of the drive unit to bring the vertical drive mechanism into contact with the vertical element; and further comprising:
instructing the drive unit to retract the mechanical arm to cause the drive unit to clear the first level.

14. The computer-implemented method of claim 5 , further comprising:
detecting, via a sensor, that the drive unit is positioned above a height

Assignees

• Amazon Tech Inc

Inventors

• Brazeau Jeremiah David

Classifications

• B65G1/1378

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• G05D2201/0216

  Physics · mapped topic

• B65G1/065

  with self propelled cars · CPC title

• B65G1/0492 Primary

  with cars adapted to travel in storage aisles · CPC title

• Y10S901/01

  Mobile robot · CPC title