Making pipe for liquid conveyance

Patent metadata

Field	Value
Publication number	US-9951891-B2
Application number	US-201213985918-A
Country	US
Kind code	B2
Filing date	Feb 23, 2012
Priority date	Feb 24, 2011
Publication date	Apr 24, 2018
Grant date	Apr 24, 2018

Abstract

The invention relates to an apparatus for making a multilayer composite pipe. The multilayer composite pipe comprises an innermost layer ( 2 ) made of plastic. The pipe has a seamless metal layer ( 4 ) or a metal layer ( 4 ) having an axial, non-overlapping seam. The outer surface of the metal layer is treated for changing its outer appearance. There-after a transparent outermost layer ( 8 ) is provided on the outer surface of the metal layer. The structure of the pipe is such that the pipe can be permanently bent to certain angles without significant spring back.

First claim

The invention claimed is:

1. A manufactured article comprising a multilayer composite pipe having an outer diameter that is between eight millimeters and one-hundred twenty millimeters, wherein said multilayer composite pipe has the property that, upon being bent by a first angle, said multilayer composite pipe will spring back by a second angle, wherein there exists a set of first angles such that, after having been bent to an angle that belongs to said set of first angles, said second angle will be an angle that is no greater than ten degrees, wherein said multilayer composite pipe comprises a plastic innermost layer having a thickness that is between one millimeter and ten millimeters, a seamless metal layer having a thickness that is between one-tenth of a millimeter and two millimeters, and an outermost layer having a thickness that is between ten nanometers and fifty-thousand nanometers, wherein the thickness of the plastic innermost layer, the thickness of the seamless metal layer, and the thickness of the outermost layer are dimensioned to promote resistance to bending of the multilayer composite pipe, wherein, after having been formed, said seamless metal layer has an outer surface that has a first outer appearance, wherein, as a result of having been treated after having been formed, said outer surface of said seamless metal layer has a second outer appearance that differs from said first outer appearance, wherein said outer surface is at least partially visible through said outermost layer, which permits light to pass therethrough, and wherein said outermost layer is disposed to protect said outer surface of said seamless metal layer.

2. The manufactured article of claim 1 , wherein said outer surface is a textured surface.

3. The manufactured article of claim 1 , wherein said outermost layer is transparent.

4. The manufactured article of claim 1 , wherein said metal layer comprises aluminum.

5. The manufactured article of claim 1 , wherein said seamless metal layer comprises an oxygen-barrier layer.

6. The manufactured article of claim 1 , wherein said outer surface is a blasted surface.

7. The manufactured article of claim 1 , wherein said outermost layer comprises cured lacquer.

8. The manufactured article of claim 1 , wherein said outermost layer is translucent.

9. The manufactured article of claim 1 , wherein said second angle is less than three degrees.

10. The manufactured article of claim 1 , further comprising a tie layer between said inner layer and said seamless metal layer.

11. The manufacture of claim 1 , wherein said outer surface is a polished surface.

12. A method comprising manufacturing an eight-millimeter to one hundred-and-twenty millimeter diameter multilayer composite pipe that responds to being bent by a first angle by springing back by a second angle, wherein there exists a set of first angles such that, after having been bent to an angle that is a member of said set of first angles, said pipe responds by springing back by a second angle that is no greater than ten degrees, wherein manufacturing said multilayer composite pipe comprises extruding an innermost layer of plastic, forming a metal layer, changing an appearance of an outer surface of said metal layer, and protecting said outer surface after having changed said appearance thereof, wherein changing said appearance of said outer surface comprises treating said outer surface, wherein protecting said outer surface after having changed said appearance thereof comprises, after having treated said outer surface, forming an outermost layer on said treated outer surface for protecting said outer surface, wherein forming said transparent outermost layer comprises forming a transparent outermost layer that has a thickness that is less than the lesser of a thickness of said innermost layer of plastic and a thickness of said metal layer and through which said outer surface is at least partially visible, wherein extruding said innermost layer comprises extruding a plastic layer that has a thickness that is between one millimeter and ten millimeters, wherein a ratio of said thickness of said innermost layer to said diameter is between 5/4 and 1/120, and wherein forming said metal layer comprises forming a metal layer that has a thickness that is between one-tenth of a millimeter and two millimeters, wherein the thickness of the plastic innermost layer, the thickness of the metal layer, and the thickness of the outermost layer are dimensioned to promote resistance to bending of the multilayer composite pipe, and wherein forming said metal layer comprises causing said metal layer to be formed seamlessly, wherein forming said outermost layer comprises forming an outermost layer that has a thickness that is between ten nanometers and fifty-thousand nanometers, and wherein causing said metal layer to be formed seamlessly comprises extruding said metal layer.

13. The method of claim 12 , wherein treating said outer surface comprises texturing said outer surface.

14. The method of claim 12 , wherein extruding said innermost layer of plastic comprises extruding said plastic layer inside said metal layer after said metal layer has already been formed.

15. The method of claim 12 , wherein extruding said innermost layer of plastic comprises extruding said plastic layer before said metal layer has been formed, and wherein forming said metal layer comprises, after having extruded said plastic layer, forming said metal layer around said extruded plastic layer.

16. An apparatus for making a multilayer composite pipe that has an outer diameter that is between eight millimeters and one-hundred twenty millimeters and that has the property that, upon being bent by a first angle, said multilayer composite pipe will spring back by a second angle that is less than said first angle, wherein there exists a set of first angles such that, after having been bent to an angle within said set of first angles, said second angle will be less than ten degrees, wherein said apparatus comprises a first extruder configured for extruding an innermost layer of plastic that is thicker than one millimeter but that is no thicker than ten millimeters, a second extruder configured for forming a metal layer that has a thickness of no less than a tenth of a millimeter and no more than two millimeters, a surface-treating machine for treating said outer surface of said metal layer for changing its outer appearance and a covering machine for covering said treated outer surface of said metal layer with a protective layer that protects said outer surface while permitting said outer surface to be at least partially visible, said protective layer having a thickness that is no less than ten nanometers and that is no greater than fifty-thousand nanometers, wherein the thickness of the plastic innermost layer, the thickness of the metal layer, and the thickness of the outermost layer are dimensioned to promote resistance to bending of the multilayer composite pipe, wherein said second extruder comprises a metal-extrusion machine that is configured to form a seamless metal layer.

17. The apparatus of claim 16 , wherein said first extruder is arranged to extrude said innermost layer of plastic inside said formed metal layer.

18. The apparatus of claim 16 , wherein said second extruder is arranged to form said metal layer on said formed innermost layer.

19. The manufactured article of claim 1 , wherein said second angle is less than five degrees.

Assignees

• Winterstein Ralf
• Muller Stephan
• Uponor Innovation Ab

Inventors

• Winterstein Ralf
• Muller Stephan

Classifications

• F16L9/147 Primary

  comprising only layers of metal and plastics with or without reinforcement · CPC title

• B29C48/09

  Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels · CPC title

• B29C47/0023

  Operations & Transport · mapped topic

• F16L9/14

  Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups (F16L9/16 - F16L9/22 take precedence) · CPC title

• E03B7/00

  Water main or service pipe systems (pipes or tubes in general F16L) · CPC title