Acoustic attenuator for an engine booster

Patent metadata

Field	Value
Publication number	US-9951728-B2
Application number	US-201514711564-A
Country	US
Kind code	B2
Filing date	May 13, 2015
Priority date	Oct 12, 2011
Publication date	Apr 24, 2018
Grant date	Apr 24, 2018

Abstract

An acoustic attenuator 20 for an engine booster such as a turbocharger 10 for an engine 4 is disclosed in which the acoustic attenuator 20 includes an attenuator chamber 28 in which is located at least one absorption media 140 . The acoustic attenuator 20 is located adjacent an inlet port of the turbocharger 10 so as to attenuate any acoustic pressure waves by dissipative reaction with the absorption media 140 before they have chance to reach other components of a low pressure supply system 50 for the engine 4.

First claim

The invention claimed is:

1. A vehicle, comprising:
an engine;
an engine booster comprising an air compressor;
an attenuator body defining an air flow passage having an elbow shape through which low pressure air flows to the air compressor, an outlet end of the air flow passage adjacent to and directly connected with an inlet port of the air compressor, with nothing in between the attenuator body and the inlet port of the air compressor, wherein the attenuator body comprises a crankcase breather connector that receives air entrained with oil;
a single attenuator chamber containing acoustic pressure wave absorbing material operatively connected to the air flow passage via a number of transfer ports, wherein the single attenuator chamber is positioned downstream of the crankcase breather connector, wherein each transfer port is formed by an elongate aperture, and wherein the single attenuator chamber extends around only an upper portion, in a vertical direction relative to a surface on which a wheel of the vehicle rests, of the attenuator body; and
a vibration-welded cover secured to a top of the single attenuator body, above tree connectors on both an inner and outer curve of the elbow, so as to form a lid.

2. The vehicle as claimed in claim 1 , wherein each elongate aperture is aligned with a general flow path of air through the air flow passage.

3. The vehicle as claimed in claim 1 , wherein the acoustic pressure wave absorbing material is one of a fibrous mat, foam, and a combination of foam and a fibrous mat.

4. The vehicle as claimed in claim 3 , wherein the attenuator chamber houses at least two acoustic pressure wave absorbing materials having differing frequency absorbing properties.

5. The vehicle as claimed in claim 1 , wherein the attenuator chamber is formed by a separate attenuator housing that fits in an aperture in the attenuator body.

6. The vehicle as claimed in claim 5 , wherein the attenuator housing comprises first and second end walls, first and second side walls, and a floor in which the transfer ports are formed.

7. An acoustic attenuator for an engine booster of a vehicle, comprising:
an attenuator body, including an air flow passage having an elbow shape through which low pressure air flows from an inlet end of the attenuator body, connected to a low pressure air conduit, to an outlet end of the attenuator body, the outlet end adjacent to and directly connected to an air compressor, with nothing in between the attenuator body and the air compressor, wherein the attenuator body comprises a crankcase breather connector that receives air entrained with oil;
a single attenuator chamber, connected to the air flow passage by a number of elongate apertures which form a number of transfer ports for transfer of acoustic pressure waves from the air flow passage to the attenuator chamber, including an acoustic pressure wave absorbing material for absorbing the acoustic pressure waves, and formed by an attenuator housing, wherein the single attenuator chamber is positioned downstream of the crankcase breather connector, and wherein the single attenuator chamber extends around only an upper portion, in a vertical direction relative to a surface on which a wheel of the vehicle rests, of the attenuator body; and
a vibration-welded cover secured to a top of the single attenuator body, above tree connectors on both an inner and outer curve of the elbow extending from a floor of the attenuator body, so as to form a lid.

8. The acoustic attenuator as claimed in claim 7 , wherein the elbow shape of the air flow passage alters a width of the attenuator chamber, in a horizontal direction, along a length of the air flow passage.

9. The acoustic attenuator as claimed in claim 8 , wherein the width of the attenuator chamber and a location of the elongate apertures along the length of the air flow passage influences one or more of a size, a number, and a shape of the elongate apertures.

10. The acoustic attenuator as claimed in claim 9 , wherein the location of the elongate apertures includes each of an inlet end, a middle, and an outlet end of the air flow passage.

11. The acoustic attenuator as claimed in claim 10 , wherein the number of elongate apertures is greater at the middle and the outlet end of the air flow passage.

12. The acoustic attenuator as claimed in claim 10 , wherein a width, in a direction parallel to a first upstream end wall, of the elongate apertures is larger at the inlet end of the air flow passage.

13. The acoustic attenuator as claimed in claim 8 , wherein a length, in a direction of air flow along the air flow passage, of the elongate apertures increases from an inner side wall to an outer side wall of the attenuator housing.

14. The acoustic attenuator as claimed in claim 10 , wherein long edges, parallel to an air flow path along the air flow passage, of the elongate apertures at the middle and outlet end of the air flow passage are curved to follow the elbow shape of the air flow passage.

Assignees

• Ford Global Tech Llc

Inventors

• Ostler Will
• Leeson Robert Andrew

Classifications

• F02M35/00

  Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines · CPC title

• F02M35/1272 Primary

  using absorbing, damping, insulating or reflecting materials, e.g. porous foams, fibres, rubbers, fabrics, coatings or membranes · CPC title

• F02M35/10

  Air intakes; Induction systems · CPC title

• F01N1/24 Primary

  by using sound-absorbing materials (F01N1/04, F01N1/06, F01N1/10, F01N1/14, F01N1/16 take precedence) · CPC title

• F02M35/1216

  by using a plurality of holes, slits, protrusions, perforations, ribs or the like; Surface structures; Turbulence generators · CPC title