Erosion protection coating

Patent metadata

Field	Value
Publication number	US-9951411-B2
Application number	US-98804509-A
Country	US
Kind code	B2
Filing date	Apr 18, 2009
Priority date	Apr 21, 2008
Publication date	Apr 24, 2018
Grant date	Apr 24, 2018

Abstract

The invention relates to an erosion protection coating ( 11 ), in particular, for gas turbine components, having a horizontally segmented and/or multi-layered construction. i.e., having at least one relatively hard layer ( 12 ) and having at least one relatively soft layer ( 13 ), wherein the relatively hard layer or each relatively hard layer as well as the relatively soft layer or each relatively soft layer are disposed on top of one another in an alternating manner, in such a way that an outer-lying layer, which forms an outer surface of the erosion protection coating, is formed as a relatively hard layer ( 12 ). According to the invention, the relatively hard layer or each relatively hard layer ( 12 ) as well as the relatively soft layer or each relatively soft layer ( 13 ) are formed as a ceramic layer in each case.

First claim

The invention claimed is:

1. An erosion protection coating, in particular for gas turbine components, having a horizontally segmented and/or multi-layered construction comprising:
a plurality of first layers each having a thickness between 0.5 μm and 10 μm; each of the plurality of first layers consisting of a plurality of alternating sub-layers of CrAlN and CrN on top of one another; the top most sub-layer and the bottom most sub-layer being a CrN layer, each of the sub-layers having a thickness between 10 nm and 200 nm; each of the first layers being nanostructured in configuration;
a plurality of second layers, each being of CrN, each having a thickness of 0.5 μm to 5 μm; the first layers being harder than the second layers;
wherein the plurality of first layers and the plurality of second layers are disposed on top of one another in an alternating manner, in such a way that an outer-lying layer, that is farthest away from a gas turbine component receiving the coating and which forms an outer surface of the erosion protection coating, is one of the first layers.

2. A gas turbine component having an erosion protection coating introduced onto a surface thereof, wherein the erosion protection coating is formed according to claim 1 .

3. The gas turbine component according to claim 2 , wherein the thickness of each of the plurality of first layers is about 3 μm.

4. The gas turbine component according to claim 2 , wherein the thickness of each of the plurality of second layers is about 1 μm.

5. The gas turbine component according to claim 2 , wherein the erosion protection coating is introduced onto the surface of the gas turbine component with an intermediate disposition of a ceramic bonding layer.

6. The gas turbine component according to claim 5 , wherein the ceramic bonding layer has a thickness between 0.01 μm and 0.5 μm.

7. The gas turbine component according to claim 5 , further characterized in that the ceramic bonding layer is formed relatively ductile with a low internal stress.

8. The gas turbine component according to claim 5 , wherein the ceramic bonding layer is a graded CrN layer, which is softer and more ductile than the second layers.

9. The gas turbine component according to claim 5 , wherein the ceramic bonding layer has a thickness of about 0.1 μm.

10. An erosion protection coating, in particular for gas turbine components, having a horizontally segmented and/or multi-layered construction comprising:
a plurality of first layers each having a thickness between 0.5 μm and 10 μm; each of the plurality of first layers consisting of a plurality of alternating sub-layers of CrAlN and CrN on top of one another; the top most sub-layer and the bottom most sub-layer being a CrAlN layer, each of the sub-layers having a thickness between 10 nm and 200 nm; each of the first layers being nanostructured in configuration;
a plurality of second layers, each being of CrN, each having a thickness of 0.5 μm to 5 μm; the first layers being harder than the second layers;
wherein the plurality of first layers and the plurality of second layers are disposed on top of one another in an alternating manner, in such a way that an outer-lying layer, that is farthest away from a gas turbine component receiving the coating and which forms an outer surface of the erosion protection coating, is one of the first layers.

11. A gas turbine component having an erosion protection coating introduced onto a surface thereof, wherein the erosion protection coating is formed according to claim 10 .

12. The gas turbine component according to claim 11 , wherein the thickness of each of the plurality of first layers is about 3 μm.

13. The gas turbine component according to claim 11 , wherein the thickness of each of the plurality of second layers is about 1 μm.

14. The gas turbine component according to claim 11 , wherein the erosion protection coating is introduced onto the surface of the gas turbine component with an intermediate disposition of a ceramic bonding layer.

15. The gas turbine component according to claim 14 , wherein the ceramic bonding layer has a thickness between 0.01 μm and 0.5 μm.

16. The gas turbine component according to claim 14 , further characterized in that the ceramic bonding layer is formed relatively ductile with a low internal stress.

17. The gas turbine component according to claim 14 , wherein the ceramic bonding layer is a graded CrN layer, which is softer and more ductile than the second layers.

18. The gas turbine component according to claim 14 , wherein the ceramic bonding layer has a thickness of about 0.1 μm.

Assignees

• Heutling Falko
• Uihlein Thomas
• Eichmann Wolfgang
• Mtu Aero Engines Gmbh

Inventors

• Heutling Falko
• Uihlein Thomas
• Eichmann Wolfgang

Classifications

• F01D5/288

  Protective coatings for blades · CPC title

• F01D5/284

  Selection of ceramic materials · CPC title

• C23C14/027

  Graded interfaces · CPC title

• C23C28/044

  coatings specially adapted for cutting tools or wear applications · CPC title

• C23C14/0641 Primary

  Nitrides (C23C14/0617 takes precedence) · CPC title