Method of recycling a component with rare earth element recovery
US-2024076760-A1 · Mar 7, 2024 · US
US9951398B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9951398-B2 |
| Application number | US-201514807463-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jul 23, 2015 |
| Priority date | Jul 23, 2014 |
| Publication date | Apr 24, 2018 |
| Grant date | Apr 24, 2018 |
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Methods are provided for characterizing samples containing chemical elements such as rare earth elements, actinides, and heavy transition metals by treating the samples to form volatile complexes of the elements (e.g., β-diketonate complexes or other organic ligand complexes of the elements) and then analyzing the complexes, for example, via gas-phase thermochromatography. Also provided are methods for separating and/or recovering such chemical elements. The methods produce less waste and can be performed more rapidly than conventional liquid extraction methods and can provide separated elements of high purity (e.g., 99.9999% purity).
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What is claimed is: 1. A method of separating a mixture comprising atoms of at least two chemical elements, wherein each of said at least two chemical elements is selected from the group consisting of a rare earth element, uranium (U), thorium (Th), an actinide, and a heavy transition metal; the method comprising: (a) providing a sample comprising a compound or compounds comprising atoms of at least two of said chemical elements; (b) forming a mixture comprising a complex of each of the at least two chemical elements, wherein each complex comprises one of the at least two chemical elements and a ligand, further wherein the mixture comprises a tetrakis complex of each of the at least two chemical elements and the ligand, and wherein the mixture is formed by (i) contacting the sample with a strong acid to form a mixture of salts, wherein the mixture of salts comprises a salt of each of the at least two chemical elements, and (ii) contacting the mixture of salts with an at least four molar excess of the ligand as compared to the salts; and (c) volatizing the complexes of the mixture of step (b), thereby separating the complexes. 2. The method of claim 1 , wherein step (c) comprises heating the mixture slowly to separate the mixture based on differences in volatization temperature. 3. The method of claim 1 , wherein step (c) comprises heating the mixture to a predetermined temperature to volatize each of the complexes in the mixture and applying the volatized mixture to a gas chromatography column. 4. The method of claim 1 , wherein the ligand is selected from the group consisting of a ketone, an enolate, a polyketone, a polyketonate, a β-diketonate, an ether, a polyether, and a polyalcohol. 5. The method of claim 1 , wherein the sample comprises an oxide of each of the at least two chemical elements. 6. The method of claim 1 , wherein each of the at least two chemical elements is a rare earth element selected from the group consisting of cerium (Ce), dysprosium (Dy), erbium (Er), europium (Eu), gadolinium (Gd), holmium (Ho), lanthanum (La), lutetium (Lu), neodymium (Nd), praseodymium (Pr), promethium (Pm), samarium (Sm), scandium (Sc), terbium (Tb), thulium (Tm), ytterbium (Yb), and yttrium (Y). 7. The method of claim 1 , wherein the sample is a sample comprising nuclear fission and/or activation products or is a sample comprising waste from electronic and/or high technology products. 8. The method of claim 1 , wherein the strong acid comprises hydrochloric acid and the mixture of salts comprises a mixture of hydrochloride salts. 9. The method of claim 8 , wherein the strong acid further comprises one or more of nitric acid, hydrofluoric acid, and sulfuric acid. 10. The method of claim 1 , wherein the ligand is a β-diketonate and the β-diketonate is provided as an ammonium salt. 11. The method of claim 1 , wherein the ligand is a β-diketonate selected from the group consisting of the diketonate of acetylacetone, the diketonate of 1,1,1,5,5,5-hexafluoroacetylacetone (hfac), the diketonate of 6,6,7,7,8,8-heptafluoro-2,2-dimethyl-3,5-octanedione (hfod); or the diketonate of 2,2,6,6-tetramethyl-3,5-heptanedione (hdpm). 12. The method of claim 1 , wherein each complex formed in step (b) volatizes at a temperature of about 250° C. or less. 13. The method of claim 1 , further comprising collecting at least one separated complex. 14. The method of claim 1 , wherein the ligand is a diketonate of 6,6,7,7,8,8-heptafluoro-2,2-dimethyl-3,5-octanedione (hfod). 15. The method of claim 1 , wherein the sample comprises at least three different chemical elements selected from rare earth elements, actinides, and heavy transition metals. 16. The method of claim 3 , wherein the ligand is a diketonate of 1,1,1,5,5,5-hexafluoroactylacetone (hfac). 17. The method of claim 1 , wherein the method further comprises determining the identity of at least one or more chemical elements based upon a retention time of a volatized complex on a gas chromatography column or upon a temperature of volatization of a complex, thereby characterizing said sample. 18. The method of claim 6 , wherein the method further comprises collecting at least one separated complex, thereby recovering at least one rare earth element. 19. The method of claim 7 , wherein the method further comprises collecting at least one separated complex, thereby recovering at least one of said at least two chemical elements from the sample comprising nuclear fission and/or activation products or from the sample comprising waste from electronic and/or high technology products.
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