Production method for phase shift film and circular polarizing plate involving bilaterally symmetric loops with non-simultaneous reduction of clip pitch

Patent metadata

Field	Value
Publication number	US-9950461-B2
Application number	US-201414892808-A
Country	US
Kind code	B2
Filing date	Mar 12, 2014
Priority date	Jun 10, 2013
Publication date	Apr 24, 2018
Grant date	Apr 24, 2018

Abstract

Provided is a method capable of producing a retardation film suppressed in biaxiality, having a small Nz coefficient, and having a slow axis in an oblique direction with high production efficiency. The production method for a retardation film of the present invention includes: holding left and right side edge portions of a film to be stretched with left and right variable pitch-type clips configured to have clip pitches changing in a longitudinal direction, respectively; preheating the film; reducing, under a state in which a position at which the clip pitch of the clips on one side out of the left and right clips starts to reduce and a position at which the clip pitch of the clips on another side starts to reduce are set to different positions in the longitudinal direction, the clip pitch of each of the clips to a predetermined pitch to subject the film to oblique stretching; and releasing the clips holding the film.

First claim

The invention claimed is:

1. A production method for a retardation film, comprising:
holding left and right side edge portions of a film to be stretched with left and right variable pitch-type clips configured to have clip pitches changing in a longitudinal direction, respectively;
preheating the film;
reducing, under a state in which a position at which the clip pitch of the clips on one side out of the left and right clips starts to reduce and a position at which the clip pitch of the clips on another side starts to reduce are set to different positions in the longitudinal direction, the clip pitch of each of the clips to a predetermined pitch to subject the film to oblique stretching;
while reducing the clip pitch of each of the clips, widening a distance between the left and right clips; and
releasing the clips holding the film,
wherein the position at which the clip pitch of the clips on the one side starts to reduce is before the position at which the clip pitch of the clips on the another side starts to reduce,
prior to reducing the clip pitch on the one side, the clip pitch on the one side is substantially the same as the clip pitch on the another side,
the left and right clips cyclically move along a left endless loop and a right endless loop, respectively, and
the left endless loop and the right endless loop are bilaterally symmetric with each other in a planar view.

2. The production method for a retardation film according to claim 1 , wherein a product of a clip pitch change ratio after the oblique stretching and a stretching ratio of the widening distance between the left and right clips is from 1.3 to 3.0.

3. The production method for a retardation film according to claim 1 , wherein the clip pitches of the left and right clips after the oblique stretching are 150 mm or more.

4. A production method for a circularly polarizing plate, comprising:
obtaining a retardation film having an elongated shape by the production method according to claim 1 , and
continuously bonding the obtained retardation film having an elongated shape and a polarizing plate having an elongated shape with lengthwise directions of the film and the plate aligned with each other while conveying the film and the plate.

Assignees

• Nitto Denko Corp

Inventors

• Shimizu Takashi
• Hirata Satoshi
• Kondo Seiji
• Murakami Nao

Classifications

• B29C55/04 Primary

  uniaxial, e.g. oblique · CPC title

• G02B5/3083

  Birefringent or phase retarding elements (G02B5/3008, G02B5/3016 take precedence; systems for polarisation control G02B27/286; manufacturing phase modulating patterns by lithographic processes G03F7/001) · CPC title

• G02B5/3041

  comprising multiple thin layers, e.g. multilayer stacks · CPC title

• B29C55/165

  Apparatus therefor · CPC title

• B29K2995/0034

  Polarising · CPC title