Sulfonated aminomethylated chelate resins

Patent metadata

Field	Value
Publication number	US-9950320-B2
Application number	US-201515502641-A
Country	US
Kind code	B2
Filing date	Aug 17, 2015
Priority date	Aug 20, 2014
Publication date	Apr 24, 2018
Grant date	Apr 24, 2018

Abstract

The invention relates to sulfonated aminomethylated chelate resins, to a method for producing same, to the use thereof for obtaining and purifying metals, in particular rare earth metals, from aqueous solutions and organic liquids, and for producing highly pure silicon.

First claim

What is claimed is:

1. A chelating resin comprising functional groups of structural element (I)

in which:
represents a polymer skeleton;
R 1 and R 2 , independently of one another, represent —CH 2 COOX, —CH 2 PO(OX 1 ) 2 , —CH 2 PO(OH)OX 2 , —(CS)NH 2 , —CH 2 -pyridyl or hydrogen, wherein R 1 and R 2 cannot both simultaneously be hydrogen; and
X, X 1 , X 2 and Y independently of one another represent hydrogen, sodium or potassium.

2. The chelating resin as claimed in claim 1 , wherein:
R 1 and R 2 , independently of one another, are —CH 2 PO(OX 1 ) 2 , —CH 2 PO(OH)OX 2 or hydrogen; and
X 1 and X 2 , independently of one another, represent hydrogen, sodium or potassium.

3. A process for preparing the chelating resin as claimed in claim 1 , the process comprising:
a) convening monomer droplets composed of:
at least one monovinylaromatic compound and at least one polyvinylaromatic compound, and
at least one initiator or an initiator combination into a bead polymer,

b) phthalimidomethylating and sulfonating the bead polymer with phthalimide in the presence of oleum to produce phthalimidomethylated, sulfonated bead polymer, wherein the amount of free SO 3 is at least 0.69 mol based on 1 mol of phthalimide,
c) converting the phthalimidomethylated, sulfonated bead polymer into aminomethylated, sulfonated bead polymer, and
d) reacting the aminomethylated, sulfonated bead polymer to afford chelating resins comprising functional groups of structural element (I).

4. The process for preparing the chelating resin as claimed in claim 3 , wherein the bead polymers in step a) are prepared in monodisperse form and thus monodisperse chelating resins are prepared.

5. The process for preparing the chelating resin as claimed in claim 3 , wherein the amount of free SO 3 in step b) is between 0.69 and 1.5 mol based on 1 mol of phthalimide.

6. The process for preparing the chelating resin as claimed in claim 3 , wherein the amount of free SO 3 in step b) is between 0.69 and 1.2 mol based on 1 mol of phthalimide.

7. A chelating resin comprising functional groups of structural element (I) prepared as claimed in claim 3 .

8. A method for adsorption of metals from fluids, the method comprising contacting a fluid containing metals with the chelating resin of claim 1 and adsorbing the metals from the fluid onto the chelating resin.

9. The method as claimed in claim 8 , wherein the fluid comprises aqueous solutions or organic liquids.

10. The method as claimed in claim 8 , wherein the metals are selected from the group mercury, gallium, iron, cobalt, nickel, copper, zinc, lead, indium, cadmium, manganese, uranium, vanadium, elements of the platinum group, gold, silver, or the rare earths.

11. The method as claimed in claim 8 , wherein the metals are rare earths.

12. The method as claimed in claim 11 , wherein the rare earths are scandium, lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, yttrium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, scandium, yttrium and lanthanum.

13. The method as claimed in claim 8 , wherein the metals are selected from the group indium, scandium, neodymium, lanthanum and praseodymium.

14. A method for preparing and purifying silicon with the chelating resin according to claim 1 , the method comprising:
reacting a silicate with an acidifying agent in the presence of the chelating resin according to claim 1 to produce high-purity silicon dioxide, and
reducing the high-purity silicon dioxide to produce silicon having a purity of greater than 99.99%.

15. The method as claimed in claim 14 , wherein the chelating resin comprises functional groups of structural element (I), wherein R 1 and R 2 , independently of one another, are —CH 2 PO(OX 1 ) 2 or —CH 2 PO(OH)OX 2 and X 1 and X 2 , independently of one another, represent hydrogen, sodium or potassium.

16. The chelating agent as claimed in claim 1 , wherein:
R 1 is hydrogen, —CH 2 PO(OX 1 ) 2 or —CH 2 PO(OH)OX 2 ; and
R 2 is —CH 2 PO(X 2 ) 2 or —CH 2 PO(OH)OX 2 .

17. The chelating agent as claimed in claim 1 , wherein:
R 1 is hydrogen;
R 2 is —CH 2 PO(OX 2 ) 2 or —CH 2 PO(OH)OX 2 ; and
X, X 1 , X 2 and Y represent hydrogen.

18. The chelating agent as claimed in claim 17 , wherein the —SO 3 H radical is located in an ortho position in relation to the —CH 2 — group.

Assignees

• Lanxess Deutschland Gmbh

Inventors

• Klipper Reinhold
• Neufeind Stefan

Classifications

• C01G11/003

  Preparation involving a liquid-liquid extraction, an adsorption or an ion-exchange · CPC title

• C01G13/003

  Preparation involving a liquid-liquid extraction, an adsorption or an ion-exchange · CPC title

• C01G15/003

  Preparation involving a liquid-liquid extraction, an adsorption or an ion-exchange · CPC title

• B01D15/00

  Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor · CPC title

• C02F2101/20

  Heavy metals or heavy metal compounds · CPC title