Superabsorbent polymer

Patent metadata

Field	Value
Publication number	US-9950308-B2
Application number	US-201414904155-A
Country	US
Kind code	B2
Filing date	Jul 31, 2014
Priority date	Aug 1, 2013
Publication date	Apr 24, 2018
Grant date	Apr 24, 2018

Abstract

A superabsorbent polymer which has excellent initial absorbency and keeps water from flowing out under load even after the passage of a long period of time is provided, in which centrifuge retention capacity (CRC), absorbency under load (AUL), gel bed permeability (GBP), and absorption rate under load of the superabsorbent polymer are optimized within a predetermined range at the same time. Therefore, it is possible to improve physical properties of a final diaper product and to produce a diaper to which an ultra-thin technology is applied.

First claim

The invention claimed is:

1. A method for preparing a superabsorbent polymer, comprising:
thermal polymerizing or photo-polymerizing a monomer composition to form a water-containing gel polymer, wherein the monomer composition contains water-soluble ethylene-based unsaturated monomers having acidic groups which are at least partially neutralized, two or more kinds of internal crosslinking agents having a cure dose of 0.16 to 0.35 J/cm 2 , and a polymerization initiator, wherein the polymerization initiator is a photopolymerization initiator, or a thermal polymerization initiator;
drying the water-containing gel polymer to form a dried polymer;
pulverizing the dried polymer to form a pulverized polymer; and
performing a surface crosslinking reaction by adding a compound represented by the following Chemical Formula 1 and polyvalent metal cations to the pulverized polymer to form a superabsorbent polymer:
R 1 —(CH 2 ) n —R 2   [Chemical Formula 1]

wherein R 1 and R 2 are each independently a hydroxyl group; and n is an integer of 1 to 3,
wherein each of the two or more kinds of the internal crosslinking agents is selected from the group consisting of polyethylene glycol diacrylate (PEGDA), ethoxylated trimethylolpropane triacrylate (ethoxylated-TMPTA), hexanediol diacrylate, and triethylene glycol diacrylate,
wherein the superabsorbent polymer has a centrifuge retention capacity (CRC) of 28 g/g or more, absorbency under load (AUL) of 18 g/g or more at 0.9 psi, gel bed permeability (GBP) of 45 Darcy or more, and an absorption rate under a load of 0.3 psi upon third injection of a 0.9 wt % physiological saline solution of 30 to 200 sec.

2. The method according to claim 1 , wherein the internal crosslinking agents are included in an amount of 0.05 to 3% by weight, based on the monomer composition.

3. The method according to claim 1 , wherein the photopolymerization initiator is included in an amount of 40 to 200 ppm, based on the monomer composition.

4. The method according to claim 1 , wherein the thermal polymerization initiator is included in an amount of 0.05 to 0.3% by weight, based on the monomer composition.

5. The method according to claim 1 , wherein the thermal polymerization initiator is a sulfur-containing persulfate compound.

6. The method according to claim 1 , wherein the water-soluble ethylene-based unsaturated monomers having acidic groups which are at least partially neutralized has a neutralization degree of the acidic groups of 50 mol % or more.

7. The method according to claim 1 , wherein during the performing of the surface crosslinking reaction, a porous inorganic material is added.

Assignees

• Lg Chemical Ltd

Inventors

• Lee Sang Gi
• Kim Mi Young
• Lee Jong Min
• Jang Min Seok

Classifications

• A61L15/60

  Liquid-swellable gel-forming materials, e.g. super-absorbents · CPC title

• B01J20/267 Primary

  Cross-linked polymers · CPC title

• C08F2/00 Primary

  Processes of polymerisation · CPC title

• B01J2220/68

  Superabsorbents · CPC title