Rotating electrical machine control device

Patent metadata

Field	Value
Publication number	US-9948219-B2
Application number	US-201515527610-A
Country	US
Kind code	B2
Filing date	Dec 17, 2015
Priority date	Dec 25, 2014
Publication date	Apr 17, 2018
Grant date	Apr 17, 2018

Abstract

A rotating electrical machine control device where the changeover control circuit switches the source of electric power for the electronic control unit when the electric power that is supplied from the second DC power supply to the electronic control unit becomes equal to or lower than a predetermined first reference value and electric power that is output from the backup power supply is equal to or higher than a predetermined second reference value, and the electronic control unit uses the electric power supplied from the backup power supply to cause the inverter to perform the switching operation to perform fail-safe control.

First claim

The invention claimed is:

1. A rotating electrical machine control device that drivingly controls an AC rotating electrical machine drivingly coupled to wheels of a vehicle, the rotating electrical machine control device comprising:
electronic control unit, which controls a rotating electrical machine drive device that includes an inverter that is connected to a first DC power supply and also connected to the rotating electrical machine to convert electric power between a direct current of the first DC power supply and an alternating current of a plurality of phases of the rotating electrical machine, and which operates with electric power supplied from a second DC power supply different from the first DC power supply;
a DC link capacitor that smooths a DC link voltage, the DC link voltage being a voltage on a DC side of the inverter, wherein
the inverter and the DC link capacitor are connected to the first DC power supply through a contactor that cuts off supply of electric power when in an open state,
in the inverter, an arm corresponding to a single phase of the alternating current is formed by a series circuit of an upper stage switching element and a lower stage switching element, and the inverter includes freewheeling diodes that are connected in parallel with the respective switching elements so that a direction from a lower stage toward an upper stage is a forward direction, and
the electronic control unit causes the switching elements of the inverter to perform a switching operation:

a backup power supply that uses the first DC power supply as a power source for the backup power supply; and
a changeover control circuit that switches a source of electric power for the electronic control unit to the backup power supply, wherein
the changeover control circuit switches the source of electric power for the electronic control unit when the electric power that is supplied from the second DC power supply to the electronic control unit becomes equal to or lower than a predetermined first reference value and electric power that is output from the backup power supply is equal to or higher than a predetermined second reference value, and
the electronic control unit uses the electric power supplied from the backup power supply to cause the inverter to perform the switching operation to perform fail-safe control.

2. The rotating electrical machine control device according to claim 1 , wherein
the fail-safe control is at least active short-circuit control in which the upper stage switching elements of the arms of all of the plurality of phases are turned on or the lower stage switching elements of the arms of all of the plurality of phases are turned on.

3. The rotating electrical machine control device according to claim 2 , wherein
the fail-safe control further includes shutdown control in which all of the switching elements are turned off, and
at least according to a rotational speed of the rotating electrical machine, the active short-circuit control is performed in a high rotational speed region where the rotational speed of the rotating electrical machine is equal to or higher than a predetermined switching rotational speed, and the shutdown control is performed in a low rotational speed region that is lower than the high rotational speed region.

4. The rotating electrical machine control device according to claim 3 , wherein
the backup power supply uses the first DC power supply and the DC link capacitor as the power source of the backup power supply, and
the fail-safe control is performed based on the switching rotational speed that varies between when the contactor is in the open state and when the contactor is in a closed state.

5. The rotating electrical machine control device according to claim 4 , wherein
the switching rotational speed is higher when the contactor is in the open state than when the contactor is in the closed state.

6. The rotating electrical machine control device according to claim 5 , wherein
the first DC power supply is a chargeable power supply device,
when the contactor is in the closed state, the switching rotational speed is a rotational speed at which regenerative power according to the rotational speed of the rotating electrical machine and a charging current flowing through the first DC power supply are smaller than their maximum allowable rated values according to a voltage of the first DC power supply, and
when the contactor is in the open state, the switching rotational speed is a rotational speed at which a peak value of a line counter electromotive force of the alternating current of the plurality of phases is smaller than a maximum allowable rated voltage of the rotating electrical machine drive device.

7. The rotating electrical machine control device according to claim 6 , wherein
when the rotational speed of the rotating electrical machine increases to the high rotational speed region during the shutdown control, the fail-safe control is switched to the active short-circuit control, and when the rotational speed of the rotating electrical machine decreases to the low rotational speed region during the active short-circuit control, the fail-safe control is switched to the shutdown control.

8. The rotating electrical machine control device according to claim 7 , further comprising:
a plurality of control signal drive circuits that enhance switching control signals, which are generated by the electronic control unit to control the switching elements, and relay the resultant switching control signals, wherein
electric power from a power supply that uses the first DC power supply as the power source of the power supply is supplied to at least one of the control signal drive circuits in the upper stage which relay the switching control signals to the upper stage switching elements and the control signal drive circuits in the lower stage which relay the switching control signals to the lower stage switching elements.

Assignees

• Aisin Aw Co

Inventors

• Saha Subrata
• Hotta Yutaka
• Nakamura Yasushi

Classifications

• H02P6/14

  Electronic commutators · CPC title

• H02P6/12 Primary

  Monitoring commutation; Providing indication of commutation failure · CPC title

• Y02T10/7072

  Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors · CPC title

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title

• Y02T10/64

  Electric machine technologies in electromobility · CPC title