Battery charging with dynamic current limiting

Patent metadata

Field	Value
Publication number	US-9948124-B2
Application number	US-201214343394-A
Country	US
Kind code	B2
Filing date	Aug 28, 2012
Priority date	Sep 13, 2011
Publication date	Apr 17, 2018
Grant date	Apr 17, 2018

Abstract

Systems and methods for dynamic current limiting control the charge current for charging a battery of a device by determining the difference between the maximum supply current of an external supply source and the device current of the device in operation as it varies over time. Accordingly, the battery may be charged faster, using a charge current that, combined with the device current of the device in operation, does not exceed the maximum supply current of the external supply source.

First claim

The invention claimed is:

1. A system configured to charge a battery of a device while the device is operating, the system comprising:
an input connector configured to electrically couple the system with an external supply source to receive a supply voltage and a supply current, wherein the external supply source has a maximum supply current, and wherein the external supply source is a separate and discrete device from the system;
a device connector configured to electrically couple the system with the device to receive a device current, wherein the device draws power received through the device connector from the external supply source, wherein the device current has an amount that varies over time with operating conditions of the device;
a first sink circuit configured to draw a sink current from the supply current received through the input connector, wherein first sink circuit is configured such that an amount of the sink current indicates an amount of the supply current of the external supply source received through the input connector;
a second sink circuit configured to draw a bias current from the supply current received through the input connector, wherein the second sink circuit is configured such that an amount of the bias current indicates an amount of the maximum supply current of the external supply source;
a sampling circuit that is electrically coupled with the first sink circuit and the second sink circuit, such that a voltage drop across the sampling circuit is based on the sink current and the bias current; and
a charge control circuit configured to sample the voltage drop across the sampling circuit and to control a charge current to charge a battery from the supply current based on the sampled voltage drop, the charge current being received through the input connector, wherein the charge control circuit is configured such that an amount of the charge current combined with the varying amount of the device current of the device is maintained below the maximum supply current; wherein the system is configured to simultaneously power the battery and the device.

2. The system claim 1 , wherein the first sink circuit is further configured to draw current through the sampling circuit.

3. The system of claim 1 , wherein the second sink circuit comprises:
an identification circuit configured to identify a circuit component of the external supply source, wherein the circuit component corresponds to the maximum supply current; and
a bias control circuit configured to set the bias current based on the maximum supply current.

4. A system configured to charge a battery of a device while the device is operating, the system comprising:
an input connector configured to electrically couple the system with an external supply source to receive a supply voltage and a supply current, wherein the external supply source has a maximum supply current, and wherein the external supply source is a separate and discrete device from the system;
a device connector configured to electrically couple the system with the device to receive a device current, wherein the device draws power received through the device connector from the external supply source, wherein the device current has an amount that varies over time with operating conditions of the device;
a first sink circuit configured to draw a sink current from the supply current received through the input connector, wherein first sink circuit is configured such that an amount of the sink current indicates an amount of the supply current of the external supply source received through the input connector;
a second sink circuit configured to draw a bias current from the supply current received through the input connector, wherein the second sink circuit is configured such that an amount of the bias current indicates an amount of the maximum supply current of the external supply source;
a sampling circuit that is electrically coupled with the first sink circuit and the second sink circuit, such that a voltage drop across the sampling circuit is based on the sink current and the bias current;
a charge control circuit configured to sample the voltage drop across the sampling circuit and to control a charge current to charge a battery from the supply current based on the sampled voltage drop, the charge current being received through the input connector, wherein the charge control circuit is configured such that an amount of the charge current combined with the varying amount of the device current of the device is maintained below the maximum supply current;
wherein the second sink circuit comprises:
a current sink configured to draw the bias current;
a digital-to-analog (DAC) converter configured to control the current sink; and
one or more processors configured to execute computer program modules, the computer program modules comprising:
an identification module configured to identify a circuit component of the external supply source, wherein the circuit component corresponds to the maximum supply current; and
a converter control module configured to control the (DAC) converter based on the identified circuit component.

5. The system of claim 1 , wherein the charge control circuit is configured to control the charge current such that the charge current is adjusted until the sampled voltage drop approximates a target voltage drop.

6. A method for charging a battery of a device while the device is operating, the method comprising:
electrically coupling, with an input connector, a system configured to charge a battery with an external supply source to receive a supply voltage and a supply current from the external supply source, wherein the external supply source has a maximum supply current;
electrically coupling, with a device connector, the system configured to charge the battery with the device to receive a device current from the external supply source, wherein an amount of the device current varies with operating conditions of the device;
drawing, with a first sink circuit, a sink current from the supply current to automatically determine the supply current received from the external supply source;
drawing, with a second sink circuit, a bias current from the supply current to determine the maximum supply current of the external supply source;
electrically coupling a sampling circuit with the first sink circuit and the second sink circuit, such that a voltage drop across the sampling circuit is based on the sink current and the bias current;
sampling, with a sampling circuit, the voltage drop across the sampling circuit;
automatically controlling, with a charge control circuit, a charge current received from the external supply source based on the sampled voltage drop such that an amount of the charge current combined with the varying amount of the device current is maintained below the maximum supply current; and
charging the battery with the controlled charge current; wherein the system is configured to simultaneously power the battery and the device.

7. The method of claim 6 , wherein an amount of the sink current is based on an amount of the supply current of the external supply source and wherein an amount of the bias current is based on an amount of the maximum supply current of the external supply source.

8. The method of claim 6 , wherein automatically determining the supply current received from the external supply source includes drawing current through the sampling circuit.

9. The method of claim 6 , wherein the determining the maximum supply current comprises:
identifying a circuit component of the external supply source, wherein the circuit component corresponds to the maximum supply current; and
setting the bias current inversely proportional to the maximu

Assignees

• Haberland Bernhard Lewis
• Koninklijke Philips Nv

Inventors

• Haberland Bernhard Lewis

Classifications

• H02J7/0072

  Electricity · mapped topic

• H02J7/045

  Electricity · mapped topic

• Y10T307/406

  Cross-Sectional Technologies · mapped topic

• H02J7/007 Primary

  Electricity · mapped topic

• H02J7/04 Primary

  Regulation of charging current or voltage · CPC title