Electronic devices with robust flexible displays

Patent metadata

Field	Value
Publication number	US-9947882-B2
Application number	US-201615211714-A
Country	US
Kind code	B2
Filing date	Jul 15, 2016
Priority date	Sep 25, 2015
Publication date	Apr 17, 2018
Grant date	Apr 17, 2018

Abstract

An electronic device may have a hinge that allows the device to be flexed about a bend axis. A display may span the bend axis. To protect display elements such as pixel circuitry from excessive mechanical stress, the display may include one or more structural protective layers. A structural layer may be incorporated into the display stack as a supportive backing behind the pixel circuitry and/or as a protective cover over the pixel circuitry. The structural layer may include rigid portions and flexible portions. The flexible portions may contain flexible material that separates and adjoins adjacent rigid structures or that fills grooves between adjacent rigid portions. The rigid portions may be formed from thin sheets of glass or other transparent materials. The flexible material in the structural layer may be an elastomeric material having a refractive index that matches that of the glass sheets in the structural layer.

First claim

What is claimed is:

1. An electronic device, comprising:
a housing that bends about a bend axis; and
a display in the housing that bends about the bend axis, wherein the display comprises a protective layer having a rigid portion formed from a first material and a flexible portion formed from a second material that is different than the first material.

2. The electronic device defined in claim 1 wherein the first material comprises glass.

3. The electronic device defined in claim 1 wherein the second material comprises polymer.

4. The electronic device defined in claim 1 wherein the display comprises an array of pixels that emit light through an upper surface of the display and wherein the protective layer is interposed between the upper surface and the array of pixels.

5. The electronic device defined in claim 1 wherein the display comprises an array of pixels that emit light through an upper surface of the display and wherein the array of pixels is interposed between the upper surface and the protective layer.

6. The electronic device defined in claim 5 further comprising an additional protective layer interposed between the upper surface of the display and the array of pixels, wherein the additional protective layer has a rigid portion and a flexible portion.

7. The electronic device defined in claim 6 wherein the flexible portion of the protective layer and the flexible portion of the additional protective layer are aligned with the bend axis.

8. The electronic device defined in claim 1 wherein the first material comprises glass having a first index of refraction and the second material comprises polymer having a second index of refraction that matches the first index of refraction.

9. The electronic device defined in claim 1 wherein the protective layer comprises an additional rigid portion and wherein the flexible portion is interposed between the rigid portion and the additional rigid portion.

10. The electronic device defined in claim 9 wherein the rigid portion comprises a first glass structure, wherein the additional rigid portion comprises a second glass structure, and wherein the flexible portion comprises a strip of polymer that separates the first glass structure from the second glass structure.

11. The electronic device defined in claim 1 wherein the protective layer comprises a layer of glass and wherein the flexible portion of the protective layer comprises at least one recess in the layer of glass.

12. A flexible display that bends about a bend axis, comprising:
a touch-sensitive layer;
an array of pixels formed on a polymer substrate; and
a support layer comprising a flexible region interposed between first and second rigid regions, wherein the array of pixels is interposed between the touch-sensitive layer and the support layer.

13. The flexible display defined in claim 12 wherein the flexible region comprises polymer.

14. The flexible display defined in claim 13 wherein the first and second rigid regions comprise glass.

15. The flexible display defined in claim 14 wherein the glass has a first index of refraction and the polymer has a second index of refraction that matches the first index of refraction.

16. The flexible display defined in claim 12 wherein the array of pixels overlaps the flexible region of the support layer.

17. A flexible display that bends along a bend axis, comprising:
a first structural layer having first and second glass sheets joined by a first flexible material;
a second structural layer having third and fourth glass sheets joined by a second flexible material; and
an array of pixels interposed between the first and second structural layers.

18. The flexible display defined in claim 17 wherein the first and second flexible materials are aligned with the bend axis.

19. The flexible display defined in claim 17 wherein the first and second glass sheets have a first index of refraction and the first flexible material has a second index of refraction that matches the first index of refraction.

20. The flexible display defined in claim 17 wherein the array of pixels comprises organic light-emitting diode pixels formed on a polymer substrate.

Assignees

• Apple Inc

Inventors

• Zhang Zhen
• Zhang Yifan
• Drzaic Paul S
• Kelley Paul C
• Landry James P

Classifications

• G06F1/1652

  the display being flexible, e.g. mimicking a sheet of paper, or rollable · CPC title

• H01L51/5253

  Electricity · mapped topic

• H01L51/5275

  Electricity · mapped topic

• G06F3/0412

  Digitisers structurally integrated in a display · CPC title

• G06F1/1616 Primary

  with folding flat displays, e.g. laptop computers or notebooks having a clamshell configuration, with body parts pivoting to an open position around an axis parallel to the plane they define in closed position · CPC title