Alkalinity control agent supply method and apparatus for compressor impurity separation mechanism

Patent metadata

Field	Value
Publication number	US-9945609-B2
Application number	US-201514844694-A
Country	US
Kind code	B2
Filing date	Sep 3, 2015
Priority date	Apr 30, 2013
Publication date	Apr 17, 2018
Grant date	Apr 17, 2018

Abstract

Exhaust gas from which impurities have been removed through pressurization and cooling by a compressor-based impurity separation mechanism is further cooled by a refrigerator-type heat exchanger. Drain produced from the cooling by the refrigerator-type heat exchanger is discharged and supplied as an alkalinity control agent to at least upstream of an aftercooler in a first impurity separator.

First claim

The invention claimed is:

1. An apparatus for supplying an alkalinity control agent for a compressor-based impurity separation mechanism wherein impurities in exhaust gas mainly composed of carbon dioxide from an oxyfuel combustor are removed, before supplying of the exhaust gas to a carbon dioxide liquefier, by the compressor-based impurity separation mechanism comprising a plurality of impurity separators having a plurality of compressors for stepwisely compressing carbon dioxide up to a target pressure for liquefaction thereof and aftercoolers for cooling the exhaust gas compressed by the respective compressors through heat exchange with water, water condensed by the cooling being discharged as drain,
the apparatus comprising:
a refrigerator-type heat exchanger for further cooling the exhaust gas to a temperature near a freezing point of water, from which the impurities have been removed, through pressurization and cooling by said compressor-based impurity separation mechanism;
a drain receiver for receiving drain produced through the cooling by said refrigerator-type heat exchanger; and
an alkalinity control agent supply passage for supply of the drain from said drain receiver as an alkalinity control agent to at least upstream of the aftercooler in a first one of the impurity separators to mix the drain with the exhaust gas.

2. The apparatus for supplying the alkalinity control agent for the compressor-based impurity separation mechanism as claimed in claim 1 , wherein an auxiliary cooler is arranged upstream of said refrigerator-type heat exchanger, the drain from said refrigerator-type heat exchanger being guided as a cooling medium through said alkalinity control agent supply passage to the auxiliary cooler to cool the exhaust gas, drain from said auxiliary cooler being admixed downstream of said auxiliary cooler into the drain in said alkalinity control agent supply passage.

3. The apparatus for supplying the alkalinity control agent for the compressor-based impurity separation mechanism as claimed in claim 1 , wherein an auxiliary cooler and a packed-layer denitrator are arranged upstream and downstream of said refrigerator-type heat exchanger, respectively, drain from said refrigerator-type heat exchanger being supplied to said packed-layer denitrator, drain from said packed-layer denitrator being guided as a cooling medium through said alkalinity control agent supply passage to the auxiliary cooler to thereby cool the exhaust gas, drain from said auxiliary cooler being admixed downstream of said auxiliary cooler into the drain in the said alkalinity control agent supply passage.

4. The apparatus for supplying the alkalinity control agent for the compressor-based impurity separation mechanism as claimed in claim 1 , further comprising a drain tank for reserving a quantity of drain from the aftercooler in the first one of the impurity separator, a drain supply passage for supply of part of the drain from said drain tank to said alkalinity control agent supply passage, a supply valve in said alkalinity control agent supply passage, a mixing valve in said drain supply passage, a pH detector for measuring pH of the drain in said drain tank and a controller for controlling open degrees of said supply and mixing valves so as to keep a pH value detected by said pH detector to a predetermined set value.

5. The apparatus for supplying the alkalinity control agent for the compressor-based impurity separation mechanism as claimed in claim 2 , further comprising a drain tank for reserving a quantity of drain from the aftercooler in the first one of the impurity separator, a drain supply passage for supply of part of the drain from said drain tank to said alkalinity control agent supply passage, a supply valve in said alkalinity control agent supply passage, a mixing valve in said drain supply passage, a pH detector for measuring pH of the drain in said drain tank and a controller for controlling open degrees of said supply and mixing valves so as to keep a pH value detected by said pH detector to a predetermined set value.

6. The apparatus for supplying the alkalinity control agent for the compressor-based impurity separation mechanism as claimed in claim 3 , further comprising a drain tank for reserving a quantity of drain from the aftercooler in the first one of the impurity separator, a drain supply passage for supply of part of the drain from said drain tank to said alkalinity control agent supply passage, a supply valve in said alkalinity control agent supply passage, a mixing valve in said drain supply passage, a pH detector for measuring pH of the drain in said drain tank and a controller for controlling open degrees of said supply and mixing valves so as to keep a pH value detected by said pH detector to a predetermined set value.

7. The apparatus for supplying the alkalinity control agent for the compressor-based impurity separation mechanism as claimed in claim 4 , wherein the controller to which inputted is a detected impurity value of sulfur oxides from an impurity detector arranged downstream of the aftercooler in a last one of the impurity separator is adapted to increase a supply of the alkalinity control agent by said alkalinity control agent supply passage when the detected impurity value of sulfur oxides from the impurity detector exceeds a predetermined set value.

8. The apparatus for supplying the alkalinity control agent for the compressor-based impurity separation mechanism as claimed in claim 5 , wherein the controller to which inputted is a detected impurity value of sulfur oxides from an impurity detector arranged downstream of the aftercooler in a last one of the impurity separator is adapted to increase a supply of the alkalinity control agent by said alkalinity control agent supply passage when the detected impurity value of sulfur oxides from the impurity detector exceeds a predetermined set value.

9. The apparatus for supplying the alkalinity control agent for the compressor-based impurity separation mechanism as claimed in claim 6 , wherein the controller to which inputted is a detected impurity value of sulfur oxides from an impurity detector arranged downstream of the aftercooler in a last one of the impurity separator is adapted to increase a supply of the alkalinity control agent by said alkalinity control agent supply passage when the detected impurity value of sulfur oxides from the impurity detector exceeds a predetermined set value.

10. A method for supplying an alkalinity control agent for a compressor-based impurity separation mechanism wherein impurities in exhaust gas mainly composed of carbon dioxide from an oxyfuel combustor are removed, before supplying of the exhaust gas to a carbon dioxide liquefier, by the compressor-based impurity separation mechanism comprising a plurality of impurity separators having a plurality of compressors for stepwisely compressing carbon dioxide up to a target pressure for liquefaction thereof and aftercoolers for cooling the exhaust gas compressed by the respective compressors through heat exchange with water, water condensed by the cooling being discharged as drain,
the method comprising:
further cooling the exhaust gas to a temperature near a freezing point of water, from which the impurities have been removed through pressurization and cooling by said compressor-based impurity separation mechanism, by a refrigerator-type heat exchanger;
discharging drain produced through the cooling by said refrigerator-type heat exchanger; and
supplying said drain as an alkalinity control agent to mix the drain with the exhaust gas at least upstream of the aftercooler in a first one of the impurity separators.

Assignees

• Ihi Corp

Inventors

• Naito Toshiyuki

Classifications

• B01D53/504

  characterised by a specific device · CPC title

• B01D53/64

  Heavy metals or compounds thereof, e.g. mercury · CPC title

• B01D53/75

  Multi-step processes · CPC title

• F25J2210/70

  Flue or combustion exhaust gas · CPC title

• F25J1/0027

  Oxides of carbon, e.g. CO2 · CPC title