Recessed lighting unit with wire connector

Patent metadata

Field	Value
Publication number	US-9945548-B2
Application number	US-201514823410-A
Country	US
Kind code	B2
Filing date	Aug 11, 2015
Priority date	Aug 11, 2015
Publication date	Apr 17, 2018
Grant date	Apr 17, 2018

Abstract

A recessed lighting unit for mounting to a ceiling or a wall is provided. The recessed lighting unit includes an interface module having a through-duct. The through-duct may be coupled to a wire connector assembly to secure an electrical wire to the interface module and allow the electrical wire to reach a light source module. The wire connector assembly may be twisted and locked to the interface module without the use of tools. The lighting trim may be snapped on to an interface module through the use of a flexible retainer ring. The lighting trim may also be twisted and locked to an interface module without the use of tools. The present invention provides for a reduced set of components while ensuring adaptability and easy installation of lighting units. Other embodiments are also described and claimed.

First claim

What is claimed is:

1. A recessed lighting unit comprising:
a housing having an outer surface, an inner surface, and a bottom opening that is open to a cavity, the cavity being defined in part by an inner surface of the housing,
wherein the housing has a through-duct formed therein, the through-duct having a first through-duct opening in the outer surface that leads to a second through-duct opening in the inner surface,
wherein the through-duct has an upper portion and a lower portion, between the first through-duct opening and the second through-duct opening, and
the lower portion forms an elbow between the upper portion and the second through-duct opening.

2. The recessed lighting unit of claim 1 further comprising:
a wire connector assembly having a female component and a male component;
wherein the female component of the wire connector assembly has a retaining surface that abuts a retaining lip of a male component of the wire connector assembly when the male component of the wire connector assembly is positioned inside the female component and placed in a locked position,
wherein the female component of the wire connector assembly is positioned in the upper portion of the through-duct.

3. The recessed lighting unit of claim 2 , wherein the male component of the wire connector assembly further comprises:
a top end with an opening and a bottom end with an opening;
a hollow interior running longitudinally from the top end to the bottom end; and
an exterior surface from which the retaining lip extends outwardly.

4. The recessed lighting unit of claim 3 , wherein the male component of the wire connector assembly further comprises:
a grip section formed on the exterior surface of the male component between the top end and the bottom end.

5. The recessed lighting unit of claim 4 , wherein the male component of the wire connector assembly further comprises:
a plurality of rounded threading bumps on the exterior surface of the male component between the top end and the grip section.

6. The recessed lighting unit of claim 5 , wherein the plurality of rounded threading bumps further comprises:
a first set of rounded threading bumps positioned longitudinally along the exterior surface of the male component of the wire connector assembly;
a second set of rounded threading bumps positioned longitudinally along the exterior surface of the male component of the wire connector assembly;
wherein the rounded threading bumps of the first set and the second set are on opposite sides of a longitudinal cross section plane of the male component of the wire connector assembly,
wherein the longitudinal distance between one rounded threading bump and the next rounded threading bump of the first set represents a pitch distance of a thread,
wherein the longitudinal distance between one rounded threading bump and the next rounded threading bump of the second set represents the pitch distance of the thread,
wherein the height difference between the rounded threading bumps of the first set and the second set is half of the pitch distance.

7. The recessed lighting unit of claim 4 , wherein the male component of the wire connector assembly further comprises:
a locking member formed on the exterior surface of the male component between the grip section and the bottom end.

8. The recessed lighting unit of claim 7 , wherein the female component of the wire connector assembly further comprises:
a locking engagement formed on the interior surface of the female component that is shaped to engage the locking member when the male component is positioned inside the female component and placed in a locked position.

9. The recessed lighting unit of claim 1 , wherein the upper portion of the through-duct further comprises:
a retaining surface that abuts a retaining lip of a wire connector when the wire connector is positioned inside the upper portion and placed in a locked position.

10. The recessed lighting unit of claim 9 , wherein the wire connector further comprises:
a top end with an opening and a bottom end with an opening;
a hollow interior running longitudinally from the top end to the bottom end; and
an exterior surface from which the retaining lip extends outwardly.

11. The recessed lighting unit of claim 10 , wherein the wire connector further comprises:
a grip section formed on the exterior surface of the wire connector between the top end and the bottom end.

12. The recessed lighting unit of claim 11 , wherein the wire connector further comprises:
a plurality of rounded threading bumps on the exterior surface of the wire connector between the top end and the grip section.

13. The recessed lighting unit of claim 12 , wherein the plurality of rounded threading bumps further comprises:
a first set of rounded threading bumps positioned longitudinally along the exterior surface of the wire connector; and
a second set of rounded threading bumps positioned longitudinally along the exterior surface of the wire connector;
wherein the rounded threading bumps of the first set and the second set are on opposite sides of a longitudinal cross section plane of the wire connector,
wherein the longitudinal distance between one rounded threading bump and the next rounded threading bump of the first set represents a pitch distance of a thread,
wherein the longitudinal distance between one rounded threading bump and the next rounded threading bump of the second set represents the pitch distance of the thread,
wherein the height difference between the rounded threading bumps of the first set and the second set is half of the pitch distance.

14. The recessed lighting unit of claim 11 , wherein the wire connector further comprises:
a locking member formed on the exterior surface of the wire connector between the grip section and the bottom end.

15. The recessed lighting unit of claim 14 , wherein the upper portion of the through-duct further comprises:
a locking engagement formed on the interior surface of the upper portion that is shaped to engage the locking member when the wire connector is positioned inside the upper portion and placed in a locked position.

16. The recessed lighting unit of claim 1 further comprising:
a heat sink coupled to the housing through a top opening of the housing.

17. The recessed lighting unit of claim 1 further comprising:
a lighting trim coupled to the bottom opening of the housing.

18. The recessed lighting unit of claim 1 , further comprising:
a side tab extending outwardly from the exterior surface of the housing that is shaped to engage a notch on a lighting trim.

19. The recessed lighting unit of claim 18 , wherein the notch on the lighting trim has a vertical opening portion and a horizontal opening portion, and wherein the lighting trim is capable of being engaged to the housing by inserting the side tab into the vertical opening portion and twisting the lighting trim so that the side tab is inserted into the horizontal opening portion.

20. A snap-on lighting trim assembly for a recessed lighting unit comprising:
an interface module having:
a housing having a bottom opening that is open to a cavity,
the cavity being defined in part by an inner surface of a vertical sidewall of the housing, wherein at least a portion of the inner surface is cylindrical,
an indentation along the circumference of a horizontal cross-section plane of the inner surface that also cuts through a cylindrical portion of the inner surface;

a flexible retainer ring made of a wi

Assignees

• Dmf Inc

Inventors

• Williams Vincent P
• Moss Michael
• Bailey Michael D

Classifications

• F21V29/763

  the planes containing the fins or blades having the direction of the light emitting axis · CPC title

• F21S8/02

  of recess-mounted type, e.g. downlighters (specially adapted for vehicle exteriors F21S41/00-F21S45/00) · CPC title

• F21V23/06 Primary

  the elements being coupling devices {, e.g. connectors} · CPC title

• F21V21/04

  Recessed bases · CPC title