Metal member having excellent corrosion resistance, method for producing the same, and material and method for repairing metal member

Patent metadata

Field	Value
Publication number	US-9944801-B2
Application number	US-201514763346-A
Country	US
Kind code	B2
Filing date	Feb 10, 2015
Priority date	Feb 18, 2014
Publication date	Apr 17, 2018
Grant date	Apr 17, 2018

Abstract

An object is to provide an environmentally benign metal member having excellent corrosion resistance which exhibits a long-lasting corrosion resistance effect even in a saltwater environment or the like in which a water current is present, without requiring an external factor such as ultraviolet light. Provided is a metal member having excellent corrosion resistance in which at least a surface is made of an aluminum-based metal, the metal member comprising a corrosion protection film containing a poorly water-soluble lithium compound on the surface or a solid material containing a poorly water-soluble lithium compound on the surface.

First claim

The invention claimed is:

1. A metal member comprising an aluminum-based metal substrate and a corrosion protection film containing a poorly water-soluble lithium compound on the aluminum-based metal substrate,
wherein the poorly water-soluble lithium compound is LiH(AlO 2 ) 2 ·5H 2 O or LiAl 2 (OH) 7 ·xH 2 O,
wherein the solubility of the poorly water-soluble lithium compound in water is 10 g/L or less at room temperature,
wherein the corrosion protection film is a coating film containing the poorly water-soluble lithium compound and solid components of a coating material, and
wherein the coating material is acrylic silicon-based coating materials, fluororesin-based coating materials, or alcohol-based coating materials.

2. The metal member according to claim 1 , further comprising a second coating film above the corrosion protection film.

3. The metal member according to claim 2 , wherein the corrosion protection film is formed by applying the coating film which has insulating properties and contains the poorly water-soluble lithium compound and solid components of the coating material onto the aluminum-based metal substrate.

4. The metal member according to claim 1 , further comprising an anodic oxide film formed between the aluminum-based metal substrate and the corrosion protection film, the anodic oxide film being formed by introducing the aluminum-based metal substrate in an anodizing treatment liquid and applying an electric current with the aluminum-based metal substrate used as an anode to electrolyze the treatment liquid.

5. The metal member according to claim 1 , wherein the corrosion protection film has pores with a pore size in a range from 0.1 to 0.3 nm in diameter and the pores are configured to be large enough so that lithium ions can pass through but small enough so that water cannot pass through.

6. The metal member according to claim 1 , wherein the poorly water soluble lithium compound has a content per unit area of the coating film from 1to 200g/m 2 .

7. The metal member according to claim 6 , further comprising an anodic oxide film formed between the aluminum-based metal substrate and the corrosion protection film,
wherein the corrosion protection film is formed by applying the coating film containing the poorly water-soluble lithium compound and solid components of the coating material onto the anodic oxide film, and
wherein the poorly water-soluble lithium compound is LiAl 2 (OH) 7 .xH 2 O.

8. The metal member according to claim 1 , wherein the coating material is acrylic silicon-based coating materials, or alcohol-based coating materials.

Assignees

• Suzuki Motor Corp

Inventors

• Fujita Masahiro
• Ono Shintaro

Classifications

• C23C22/83

  Chemical after-treatment · CPC title

• C25D11/08

  containing inorganic acids · CPC title

• C25D11/24

  Chemical after-treatment · CPC title

• C23C22/66 Primary

  Treatment of aluminium or alloys based thereon · CPC title

• C09D5/086

  Organic or non-macromolecular compounds · CPC title