Laser-bonded component and production method for same

Patent metadata

Field	Value
Publication number	US-9944048-B2
Application number	US-201213823388-A
Country	US
Kind code	B2
Filing date	Feb 14, 2012
Priority date	Mar 14, 2011
Publication date	Apr 17, 2018
Grant date	Apr 17, 2018

Abstract

Provided are a laser-bonded component and a production method for same that ensure sufficient bonding strength using little laser energy and which cause little increase in surrounding temperature. A nickel layer, being a surface layer, is formed having sufficient thickness on the upper surface of a copper plate that is uppermost amongst at least two superposed copper plates, a laser is irradiated from above the nickel layer, a re-solidification section formed by fusing and alloying the copper in the copper plates and the nickel in the nickel layer is formed through to inside the bottommost copper plate, and the copper plates are bonded together. The re-solidification section having high breaking strength is formed by the alloying of the nickel and the copper. As a result, the copper plates can be bonded with a small welding surface area and little laser energy.

First claim

The invention claimed is:

1. A laser-bonded component, comprising:
a metallic member X that is made of a first metallic material;
a metallic member Y that is made of the first metallic material and is arranged on the metallic member X;
a surface layer that is formed on a top face of the metallic member Y and that is made of a second metallic material, the second metallic material being capable of alloying with the first metallic material, a laser light absorbing rate of the second metallic material being higher than a laser light absorbing rate of the first metallic material, and a fracture strength of the second metallic material being higher than a fracture strength of the first metallic material;
an intermediate layer that made of the second metallic material and is formed on a top face of the metallic member X or a bottom face of the metallic member Y; and
a re-solidification portion that is formed by a keyhole processing by alloying of the first metallic material of the metallic member X and the metallic member Y with the second metallic material of the surface layer, the alloying being effected by melting the first metallic material and the second metallic material by irradiation of laser light from an upper side of the surface layer, the re-solidification portion penetrating from a surface of the surface layer to the inside of the metallic member X, wherein
a width of the re-solidification portion at an interface of the metallic member X and the intermediate layer is larger than a width of the re-solidification portion in a top face of the metallic member Y, and the metallic member Y is arranged closer to the laser light than the metallic member X during the irradiation of the laser light, and a thickness of the surface layer is 1/10 to ½ times the thickness of the metallic member Y, and
wherein the surface layer, the metallic member Y, and the intermediate layer are laminated to form a clad material having a metallurgical bond on an atomic level between adjacent layers, or both the surface layer and the metallic member Y are laminated together and the intermediate layer and the metallic member X are laminated together to form clad materials having a metallurgical bond on an atomic level between adjacent layers of the laminated body.

2. The laser-bonded component according to claim 1 ,
wherein a thickness of the metallic member Y is 0.1 mm or more.

3. The laser-bonded component according to claim 1 ,
wherein the re-solidification portion is formed in an inclination direction with respect to a normal line to the surface layer.

4. The laser-bonded component according to claim 3 ,
wherein the re-solidification portion is disposed at an angle between 5 and 45 degrees to the normal line to the surface layer.

5. The laser-bonded component according to claim 1 ,
wherein the metallurgical bond is formed along an entire surface between adjacent layers of the laminated body.

Assignees

• Nishikawa Yukio
• Tanaka Tomomi
• Itoi Toshiki
• Kobayashi Yoshiaki
• Panasonic Ip Man Co Ltd

Inventors

• Nishikawa Yukio
• Tanaka Tomomi
• Itoi Toshiki
• Kobayashi Yoshiaki

Classifications

• B32B15/01

  all layers being exclusively metallic {(making layered metal workpieces by pressure cladding B23K20/22; making coatings with a metallic material characterised by its composition C23C30/00)} · CPC title

• B23K26/244

  Overlap seam welding · CPC title

• B23K26/32

  taking account of the properties of the material involved · CPC title

• B23K2103/26

  Alloys of Nickel and Cobalt and Chromium · CPC title

• Y10T428/12493

  Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] · CPC title