Powder supply apparatus

Patent metadata

Field	Value
Publication number	US-9943906-B2
Application number	US-201615232119-A
Country	US
Kind code	B2
Filing date	Aug 9, 2016
Priority date	Dec 15, 2015
Publication date	Apr 17, 2018
Grant date	Apr 17, 2018

Abstract

A powder supply apparatus includes a feeder, which has a supply passage for supplying powder material to a molding hole of a die, and a hopper, which is separate from the feeder and has an accumulation passage for supplying the powder material into the supply passage. The supply passage extends in a vertical direction throughout an entire extent of the supply passage. A shape of a cross section of the supply passage coincides with a shape of a cross section of the molding hole.

First claim

What is claimed is:

1. A powder supply apparatus comprising
a feeder that has a supply passage, which supplies powder material to a molding hole of a die; and
a hopper that is formed separately from the feeder and has an accumulation passage, through which the powder material passes down into the supply passage, wherein:
the supply passage extends linearly in a vertical direction while a cross section of the supply passage is constant along an entire extent of the supply passage and has a size and a shape, which coincide with a size and a shape of a cross section of the molding hole that extends in the vertical direction;
at least a lower end portion of the accumulation passage extends in the vertical direction and has a cross section that has a size and a shape that coincide with the size and the shape of the cross section of the supply passage; and
the feeder is slidable relative to the molding hole of the die in a direction that is perpendicular to the vertical direction.

2. The powder supply apparatus according to claim 1 , wherein:
the hopper includes an upper shutter and a lower shutter that are placed at an upper side and a lower side, respectively, in the vertical direction to partition a portion of the accumulation passage into a measuring passage portion, which has a predetermined volume, in such a manner that the portion of the accumulation passage is cut from the rest of the accumulation passage in an extending direction of the accumulation passage; and
the powder material, the amount of which is measured in the measuring passage portion, is supplied from the accumulation passage into the supply passage.

3. The powder supply apparatus according to claim 2 , comprising a sensor that senses presence of the powder material in the supply passage, wherein:
the sensor senses whether the powder material, the amount of which is measured with the measuring passage portion and is in a predetermined range, is present in the supply passage; and
the feeder is slid to a location above the molding hole and supplies the powder material from the supply passage into the molding hole after the sensor senses that the powder material, the amount of which is measured with the measuring passage portion and is in the predetermined range, is present in the supply passage.

4. The powder supply apparatus according to claim 1 , wherein:
the feeder is linearly slidable between a retreated position, at which the feeder is retreated from a location above the molding hole, and a supplying position, at which the feeder is placed at the location above the molding hole and is opposed to the molding hole;
the feeder includes an upper slidable leveling plate and a lower slidable leveling plate, which are placed at an upper side and a lower side, respectively, to overlap with each other in a positioning recess of the feeder and are slidable in a direction perpendicular to an extending direction of the supply passage; and
the upper slidable leveling plate and the lower slidable leveling plate are respectively slidable toward opposite sides, which are opposite to each other, relative to an imaginary line that extends through a center of the supply passage in a sliding direction of the feeder to cut off and thereby level the powder material placed in the supply passage.

5. The powder supply apparatus according to claim 4 , wherein when the feeder is slid from the supplying position to the retreated position, the powder material, which is placed in the molding hole, is cut off and is thereby leveled with the feeder.

6. A powder supply apparatus comprising
a feeder that has a supply passage, which supplies powder material to a molding hole of a die, wherein:
at least a lower end portion of the supply passage extends in a vertical direction and has a cross section that has a shape that coincides with a shape of a cross section of the molding hole that extends in the vertical direction;
the feeder is linearly slidable between a retreated position, at which the feeder is retreated from a location above the molding hole, and a supplying position, at which the feeder is placed at the location above the molding hole and is opposed to the molding hole;
the feeder includes an upper slidable leveling plate and a lower slidable leveling plate, which are placed at an upper side and a lower side, respectively, to overlap with each other in a positioning recess of the feeder and are slidable in a direction perpendicular to an extending direction of the supply passage; and
the upper slidable leveling plate and the lower slidable leveling plate are respectively slidable toward opposite sides, which are opposite to each other, relative to an imaginary line that extends through a center of the supply passage in a sliding direction of the feeder to cut off and thereby level the powder material placed in the supply passage.

7. The powder supply apparatus according to claim 6 , comprising a hopper that is formed separately from the feeder and has an accumulation passage, through which the powder material passes down into the supply passage, wherein:
the supply passage extends linearly in the vertical direction throughout an entire extent of the supply passage and has the cross section that has the shape, which coincides with the shape of the cross section of the molding hole; and
at least a lower end portion of the accumulation passage extends in the vertical direction and has a cross section that has a shape, which coincides with the shape of the cross section of the supply passage.

8. The powder supply apparatus according to claim 7 , wherein:
the hopper includes an upper shutter and a lower shutter that are placed at an upper side and a lower side, respectively, in the vertical direction to partition a portion of the accumulation passage into a measuring passage portion, which has a predetermined volume, in such a manner that the portion of the accumulation passage is cut from the rest of the accumulation passage in an extending direction of the accumulation passage; and
the powder material, the amount of which is measured in the measuring passage portion, is supplied from the accumulation passage into the supply passage.

9. The powder supply apparatus according to claim 8 , comprising a sensor configured to sense presence of the powder material in the supply passage, wherein:
the sensor is configured to sense whether the powder material, the amount of which is measured with the measuring passage portion and is in a predetermined range, is present in the supply passage; and
the feeder is slid to a location above the molding hole and supplies the powder material from the supply passage into the molding hole after the sensor senses that the powder material, the amount of which is measured with the measuring passage portion and is in the predetermined range, is present in the supply passage.

10. The powder supply apparatus according to claim 6 , wherein when the feeder is slid from the supplying position to the retreated position, the powder material, which is placed in the molding hole, is cut off and is thereby leveled with the feeder.

11. The powder supply apparatus according to claim 1 , wherein the supply passage is a single supply passage formed in the feeder.

12. The powder supply apparatus according to claim 1 , wherein the molding hole is shaped into a cylindrical form.

13. A powder supply apparatus comprising
a feeder that has a supply passage, which supplies powder material to a molding hole of a die; and
a hopper that is formed separately from the feeder and has an accumulation passage, through which the powder material passes down into the supply passage, wherein:
the

Assignees

• Denso Corp

Inventors

• Umeda Manabu
• Furukawa Junichi

Classifications

• G01F11/40

  for fluent solid material · CPC title

• B22F3/004 Primary

  Filling molds with powder (feeding material to presses in general B30B15/302) · CPC title

• G01F11/282

  for fluent solid material not provided for in G01F11/34, G01F11/40, G01F11/46 · CPC title