Ultrasonic welding device

Patent metadata

Field	Value
Publication number	US-9943447-B2
Application number	US-201415107117-A
Country	US
Kind code	B2
Filing date	Dec 10, 2014
Priority date	Dec 26, 2013
Publication date	Apr 17, 2018
Grant date	Apr 17, 2018

Abstract

An ultrasonic welding device includes a rotary support mechanical assembly rotatable about a rotation axis and operable to support a sheet over a circumference centered on the rotation axis, the sheet being continuously supplied; a horn and an anvil attached to the rotary support mechanical assembly to thereby revolve about the rotation axis and sandwich the sheet supported over the rotary support mechanical assembly to weld the sheet; a cam drum and a cam follower for driving the anvil in such a manner that the anvil moves relative to the horn; a holding member body; and a power transmission mechanism for distributing a power generated by the cam and the cam follower in such a manner the power is transmitted to the anvil and holding member body in opposite directions.

First claim

The invention claimed is:

1. An ultrasonic welding device for ultrasonically welding an object to be welded, comprising:
a rotary support mechanical assembly rotatable about a predetermined rotation axis and operable to support the object over a circumference centered on the rotation axis, the object being continuously supplied;
at least a pair of a horn and an anvil attached to the rotary support mechanical assembly to thereby revolve about the rotation axis and sandwich the object supported over the rotary support mechanical assembly to weld the object, when one of the horn and the anvil is defined as a first welding tool and the other of the horn and the anvil is defined as a second welding tool, the first welding tool being attached to the rotary support mechanical assembly in such a manner as to be movable relative to the second welding tool between a position to sandwich the object in cooperation with the second welding tool and a position away from the second welding tool;
a driving mechanism for driving the first welding tool in such a manner that the first welding tool moves relative to the second welding tool; and
a power transmission mechanism including a weight, and a power distribution mechanism for distributing a power generated by the driving mechanism in such a manner that the power is transmitted to the first welding tool and the weight in opposite directions.

2. An ultrasonic welding device according to claim 1 , wherein
the power distribution mechanism includes an endless belt, and a plurality of pulleys for bearing the endless belt in such a manner that two portions of the endless belt extend in parallel with each other, and
one of the two portions is connected to the driving mechanism and the weight and the other of the two portions is connected to the first welding tool.

3. An ultrasonic welding device according to claim 2 , wherein
the driving mechanism includes a cam drum having a circumferential surface formed with a cam groove, and a cam follower disposed in the cam groove and connected to the endless belt, the ultrasonic welding device further comprising
a covering wall secured to the rotary support mechanical assembly, and covering the circumferential surface of the cam drum and being rotatable relative to the cam drum, the covering wall being formed with a long hole for allowing the cam follower to move along the cam groove, wherein
the power distribution mechanism includes a holding mechanism attached to the covering wall in a state where the holding mechanism covers the long hole, the holding mechanism holding the endless belt and the plurality of pulleys.

4. An ultrasonic welding device according to claim 1 , wherein:
the ultrasonic welding device includes an even number of pairs of first and second welding tools that are disposed at a regular interval around the rotation axis; and
the driving mechanism drives the first welding tools in such a manner that two first welding tools provided at symmetric positions by 180 degrees around the rotation axis synchronously move in opposite directions.

Assignees

• Zuiko Corp

Inventors

• Fujita Yukihiko
• Nakamura Hideyuki

Classifications

• B29C65/086 Primary

  using a rotary anvil · CPC title

• A61F2013/15869

  with ultrasonic energy · CPC title

• B29C66/1122

  Single lap to lap joints, i.e. overlap joints (B29C66/45, B29C66/472, B29C66/52272 take precedence) · CPC title

• B29C66/431

  Joining the articles to themselves (B29C66/4322 and B29C66/4332 take precedence) · CPC title

• B29C65/7894

  of continuously moving sheets or webs · CPC title