Heater and method for manufacturing a heater

Patent metadata

Field	Value
Publication number	US-9942947-B2
Application number	US-201514699069-A
Country	US
Kind code	B2
Filing date	Apr 29, 2015
Priority date	May 2, 2014
Publication date	Apr 10, 2018
Grant date	Apr 10, 2018

Abstract

Disclosed is a heater comprising a PTC heating resistor based on barium titanate. The PTC heating resistor is printed onto a substrate. Also disclosed is a method for manufacturing such a heater.

First claim

What is claimed is:

1. A heater rod comprising:
a substrate;
a positive temperature coefficient heating resistor based on barium titanate, wherein the positive temperature coefficient heating resistor is a self-adhering printed layer on the substrate; and
wherein the positive temperature coefficient heating resistor is printed as a paste or ink and the securement of the positive temperature coefficient heating resistor to the substrate consists essentially of self-adherence of the printed layer directly to the substrate.

2. Heater rod according to claim 1 , wherein the positive temperature coefficient heating resistor is printed onto an electrically conductive surface of the substrate.

3. Heater rod according to claim 1 , wherein the positive temperature coefficient heating resistor is printed onto a metallic surface of the substrate.

4. Heater rod according to claim 1 , wherein the positive temperature coefficient heating resistor is arranged in a tube.

5. Heater rod according to claim 1 , wherein the substrate includes an electrically insulating ceramic strip.

6. Heater rod according to claim 5 , wherein an electrically conducting layer is arranged between the positive temperature coefficient heating resistor and the electrically insulating ceramic strip.

7. Heater rod according to claim 1 , wherein the substrate is a sheet metal strip.

8. Heater rod according to claim 1 , wherein the heater rod comprises a plurality of positive temperature coefficient heating resistor layers printed as a paste or ink with the plurality of layers being printed on top of each other wherein the substrate defines a major planar surface and the plurality of positive temperature coefficient heating resistor layers form a multi-layered structure wherein each of the layers of the multi-layered structure is oriented parallel with the major planar surface of the substrate.

9. A heater rod comprising:
a substrate including an electrically insulating ceramic strip and an electrically conducting layer;
a positive temperature coefficient heating resistor based on barium titanate, wherein the positive temperature coefficient heating resistor is a self-adhering printed layer on the substrate; and
wherein the electrically conducting layer is arranged between the positive temperature coefficient heating resistor and the electrically insulating ceramic strip and the positive temperature coefficient heating resistor is printed as a paste or ink and the securement of the positive temperature coefficient heating resistor to the substrate consists essentially of self-adherence of the printed layer directly to the substrate whereby the positive temperature coefficient heating resistor is directly self-adhered to the electrically conducting layer of the substrate.

10. Heater rod according to claim 9 , wherein the heater rod comprises a plurality of positive temperature coefficient heating resistor layers printed as a paste or ink with the plurality of layers being printed on top of each other wherein the substrate defines a major planar surface and the plurality of positive temperature coefficient heating resistor layers form a multi-layered structure wherein each of the layers of the multi-layered structure is oriented parallel with the major planar surface of the substrate.

Assignees

• Borgwarner Ludwigsburg Gmbh

Inventors

• Maher Anthony
• O'Sullivan Katherine
• Sweeney Steven
• O'Connor William

Classifications

• Y10T29/49085

  Thermally variable · CPC title

• H05B2203/023

  Heaters of the type used for electrically heating the air blown in a vehicle compartment by the vehicle heating system · CPC title

• H05B2203/02

  Heaters using heating elements having a positive temperature coefficient · CPC title

• H05B3/44 Primary

  heating conductor arranged within rods or tubes of insulating material · CPC title

• H05B3/262

  the insulating base being an insulated metal plate · CPC title