Ultrasonic transducer and ultrasonic diagnostic equipment using the same

Patent metadata

Field	Value
Publication number	US-9941817-B2
Application number	US-201113879439-A
Country	US
Kind code	B2
Filing date	Oct 13, 2011
Priority date	Oct 15, 2010
Publication date	Apr 10, 2018
Grant date	Apr 10, 2018

Abstract

High transfer sound pressure and high reception sensitivity are realized, and reliability is improved in terms of long term operation, in a capacitive detector-type ultrasonic transducer (CMUT). The ultrasonic transducer, which has a lower electrode ( 201 ), a hollow portion ( 202 ) that is formed on the lower electrode and surrounded by insulating films ( 209,208 ), an upper electrode ( 205 ) that is formed on the hollow portion, and a plurality of insulating film projections ( 204 ) that are formed in the hollow portion ( 202 ), comprises a plurality of rigid members ( 203 ) that are formed on the hollow portion, either the lower electrode ( 201 ) and/or the upper electrode ( 205 ) is disposed in a position that does not overlap with the insulating film projections ( 204 ) when viewed from the upper surface by carving out the portion that overlaps with the insulating film projections ( 204 ), and the respective rigid members ( 203 ) are disposed such that a region is present that overlaps with the insulating film projections ( 204 ) when viewed from the upper surface.

First claim

The invention claimed is:

1. An ultrasonic transducer including a lower electrode, a hollow portion formed over the lower electrode and enclosed with an insulating film, an upper electrode formed over the hollow portion, and a plurality of projections of the insulating film formed in the hollow portion, comprising:
a plurality of rigid members formed over the hollow portion, wherein:
at least one of the lower electrode and upper electrode has portions thereof, which are layered over the projections of the insulating film, pierced, so that the electrode is located at a position at which the electrode is not layered over the projections of the insulating film when viewed from the upper surface; and the rigid members are disposed so that the rigid members are at least partially layered over the respective projections of the insulating film when viewed from the upper surface, and wherein the plurality of projections of the insulating film and the plurality of rigid members are equidistantly disposed when viewed from the upper surface.

2. The ultrasonic transducer according to claim 1 , wherein: the rigid members are beam members; and a membrane including the insulating film, upper electrode, and beam members has a portion thereof, in which the beam members are disposed, made thicker than a portion thereof, in which the beam members are not disposed, by the thickness of the beam members.

3. The ultrasonic transducer according to claim 2 , further comprising an upper insulating film formed to cover the upper electrode and hollow portion, wherein: the beam members are disposed over the upper insulating film.

4. The ultrasonic transducer according to claim 2 , further comprising an upper insulating film formed to cover the upper electrode and hollow portion, wherein: the beam members are embedded in the upper insulating film.

5. The ultrasonic transducer according to claim 1 , wherein the rigid members are members that exhibit a higher Young's modulus than the membrane including the insulating film, upper electrode, and beam members does.

6. The ultrasonic transducer according to claim 5 , further comprising an upper insulating film formed to cover the upper electrode and hollow portion, wherein: the high-Young's modulus members are embedded in the upper insulating film.

7. The ultrasonic transducer according to claim 1 , wherein the rigid members are disposed so that the centers of the rigid members coincide with the centers of the projections of the insulating film when viewed from the upper surface.

8. The ultrasonic transducer according to claim 1 , wherein the rigid members are disposed so that one rigid member is layered over a plurality of projections of the insulating film.

9. The ultrasonic transducer according to claim 1 , wherein the projections of the insulating film are disposed over the top of the hollow portion.

10. The ultrasonic transducer according to claim 1 , wherein the projections of the insulating film are disposed over the bottom of the hollow portion.

11. The ultrasonic transducer according to claim 1 , wherein one of the hollow portion is circular or polygonal when viewed from the upper surface, the projections of the insulating film are circular or polygonal when viewed from the upper surface, or the rigid members are circular, cruciform, or polygonal when viewed from the upper surface.

12. An ultrasonic diagnostic equipment comprising the ultrasonic transducer according to claim 1 and a bias unit.

13. An ultrasonic transducer including a lower electrode, a hollow portion formed over the lower electrode and enclosed with an insulating film, an upper electrode formed over the hollow portion, and a plurality of projections of the insulating film formed in the hollow portion, comprising:
a plurality of rigid members formed over the hollow portion, wherein:
at least one of the lower electrode and upper electrode has portions thereof, which are layered over the projections of the insulating film, pierced, so that the electrode is located at a position at which the electrode is not layered over the projections of the insulating film when viewed from the upper surface; and the rigid members are disposed so that the rigid members are at least partially layered over the respective projections of the insulating film when viewed from the upper surface, and wherein the rigid members are disposed so that one rigid member is layered over a plurality of projections of the insulating film.

14. The ultrasonic transducer according to claim 13 , wherein: the rigid members are beam members; and a membrane including the insulating film, upper electrode, and beam members has a portion thereof, in which the beam members are disposed, made thicker than a portion thereof, in which the beam members are not disposed, by the thickness of the beam members.

15. The ultrasonic transducer according to claim 13 , wherein one of the hollow portion is circular or polygonal when viewed from the upper surface, the projections of the insulating film are circular or polygonal when viewed from the upper surface, or the rigid members are circular, cruciform, or polygonal when viewed from the upper surface.

16. An ultrasonic diagnostic equipment comprising the ultrasonic transducer according to claim 13 and a bias unit.

17. An ultrasonic transducer including a lower electrode, a hollow portion formed over the lower electrode and enclosed with an insulating film, an upper electrode formed over the hollow portion, and a plurality of projections of the insulating film formed in the hollow portion, comprising:
a plurality of rigid members formed over the hollow portion, wherein:
at least one of the lower electrode and upper electrode has portions thereof, which are layered over the projections of the insulating film, pierced, so that the electrode is located at a position at which the electrode is not layered over the projections of the insulating film when viewed from the upper surface; and the rigid members are disposed so that the rigid members are at least partially layered over the respective projections of the insulating film when viewed from the upper surface, and wherein the rigid members are disposed so that the centers of the rigid members coincide with the centers of the projections of the insulating film when viewed from the upper surface.

18. The ultrasonic transducer according to claim 17 , wherein: the rigid members are beam members; and a membrane including the insulating film, upper electrode, and beam members has a portion thereof, in which the beam members are disposed, made thicker than a portion thereof, in which the beam members are not disposed, by the thickness of the beam members.

19. The ultrasonic transducer according to claim 17 , wherein one of the hollow portion is circular or polygonal when viewed from the upper surface, the projections of the insulating film are circular or polygonal when viewed from the upper surface, or the rigid members are circular, cruciform, or polygonal when viewed from the upper surface.

20. An ultrasonic diagnostic equipment comprising the ultrasonic transducer according to claim 17 and a bias unit.

Assignees

• Takezaki Taiichi
• Machida Shuntaro
• Hitachi Ltd

Inventors

• Takezaki Taiichi
• Machida Shuntaro

Classifications

• H04R19/04

  Microphones (H04R19/01 takes precedence) · CPC title

• G01N29/2406

  Electrostatic or capacitive probes, e.g. electret or cMUT-probes · CPC title

• A61B8/4483 Primary

  characterised by features of the ultrasound transducer · CPC title

• B06B1/0292

  Electrostatic transducers, e.g. electret-type · CPC title

• A61B8/4494

  characterised by the arrangement of the transducer elements · CPC title