Lubricant deterioration sensor

Patent metadata

Field	Value
Publication number	US-9939369-B2
Application number	US-201415030753-A
Country	US
Kind code	B2
Filing date	Oct 24, 2014
Priority date	Oct 25, 2013
Publication date	Apr 10, 2018
Grant date	Apr 10, 2018

Abstract

A lubricant deterioration sensor that can determine a deterioration degree of lubricant without using an external device is provided. The lubricant deterioration sensor includes an oil entering gap in which lubricant to be detected enters, a LED ( 21 ) that emits detection light to the oil entering gap, a color sensor ( 22 ) that obtains a detection value representing color information of the detection light traveled through the lubricant, a calibration unit that calibrates a measurement range of the detection value in accordance with the lubricant, a determination unit that determines a deterioration degree of the lubricant based on the detection value, and a housing in which the oil entering gap, the LED ( 21 ), the color element ( 22 ), the calibration unit, and the determination unit are disposed.

First claim

What is claimed is:

1. A lubricant deterioration sensor, comprising:
an examination section in which lubricant to be detected enters;
a light emitting element emitting detection light to the examination section;
a light receiving element obtaining a detection value that represents color information of the detection light traveled through the lubricant;
a calibration unit calibrating a measurement range of the detection value in accordance with the lubricant to be detected;
a determination unit configured to:
obtain a plurality of the detection values, the plurality of the detection values comprising detection values for portions of the lubricant containing air bubbles and a detection value for a portion of the lubricant that does not contain air bubbles,
determine color information of the detection light traveled through the portion of the lubricant that does not contain air bubbles based on a mode of the plurality of the detection values, the mode of the detection values differentiating the detection values for the portions of the lubricant containing air bubbles from the detection value for the portion of the lubricant that does not contain air bubbles, and
determine a deterioration degree of the lubricant based on the determined color information; and

a housing in which the examination section, the light emitting element, the light receiving element, the calibration unit, and the determination unit are disposed.

2. The lubricant deterioration sensor of claim 1 , wherein the light receiving element is a first light receiving element, wherein the lubricant deterioration sensor further includes a second light receiving element that detects detection light emitted from the light emitting element and obtains a detection result, and wherein the calibration unit calibrates an intensity of light emitted from the light emitting element in accordance with the detection result.

3. The lubricant deterioration sensor of claim 1 , wherein the light receiving element is a first light receiving element, wherein the lubricant deterioration sensor further includes a second light receiving element that detects detection light emitted from the light emitting element and obtains a detection result, and wherein the calibration unit calibrate the detection result in accordance with the detection result.

4. The lubricant deterioration sensor of claim 1 , wherein the determination unit is configured to determine the deterioration degree of the lubricant based on a calculated value using at least one of a brightness or a maximum color-component difference calculated from the detection value.

5. The lubricant deterioration sensor of claim 4 , wherein the calibration unit obtains an initial value by calibrating the calculated value, and wherein the determination unit is configured to perform determination of the deterioration degree of the lubricant when there is a prescribed amount of change in the calculated value from the initial value.

6. The lubricant deterioration sensor of claim 1 , wherein the determination unit is configured to determine damage of a machine that uses the lubricant based on the detection value.

7. A lubricant deterioration sensor, comprising:
an examination section in which lubricant to be detected enters;
a light emitting element emitting detection light to the examination section;
a light receiving element obtaining a detection value that represents color information of the detection light traveled through the lubricant;
a calibration unit calibrating a measurement range of the detection value in accordance with the lubricant to be detected;
a determination unit configured to:
determine whether the lubricant is colored based on the detection value, and, if the lubricant is colored,
obtain a plurality of the detection values, the plurality of the detection values comprising detection values for portions of the lubricant containing air bubbles and a detection value for a portion of the lubricant that does not contain air bubbles,
determine color information of the detection light traveled through the portion of the lubricant that does not contain air bubbles based on a minimum value among the plurality of the detection values, the minimum value of the detection values differentiating the detection values for the portions of the lubricant containing air bubbles from the detection value for the portion of the lubricant that does not contain air bubbles, and
determine a deterioration degree of the lubricant based on the determined color information; and

a housing in which the examination section, the light emitting element, the light receiving element, the calibration unit, and the determination unit are disposed.

8. A lubricant deterioration sensor, comprising:
an examination section in which lubricant to be detected enters;
a light emitting element emitting detection light to the examination section;
a light receiving element obtaining a detection value that represents color information of the detection light traveled through the lubricant;
a calibration unit calibrating a measurement range of the detection value in accordance with the lubricant to be detected;
a determination unit configured to:
determine whether the lubricant is colored based on the detection value, and, if the lubricant is not colored,
obtain a plurality of the detection values, the plurality of the detection values comprising detection values for portions of the lubricant containing air bubbles and a detection value for a portion of the lubricant that does not contain air bubbles,
determine color information of the detection light traveled through the portion of the lubricant that does not contain air bubbles based on a maximum value among the plurality of the detection values, the maximum value of the detection values differentiating the detection values for the portions of the lubricant containing air bubbles from the detection value for the portion of the lubricant that does not contain air bubbles, and
determine a deterioration degree of the lubricant based on the determined color information; and

a housing in which the examination section, the light emitting element, the light receiving element, the calibration unit, and the determination unit are disposed.

Assignees

• Nabtesco Corp

Inventors

• Ida Yasuhito

Classifications

• G01N2201/127

  Calibration; base line adjustment; drift compensation · CPC title

• G01N21/25 Primary

  Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands · CPC title

• G01N21/8507 Primary

  Probe photometers, i.e. with optical measuring part dipped into fluid sample · CPC title

• G01N33/2888

  Lubricating oil characteristics, e.g. deterioration (lubricating properties G01N33/30) · CPC title

• G01N21/255

  Details, e.g. use of specially adapted sources, lighting or optical systems · CPC title