Discrete deposition of particles

Patent metadata

Field	Value
Publication number	US-9937522-B2
Application number	US-201414562631-A
Country	US
Kind code	B2
Filing date	Dec 5, 2014
Priority date	Dec 5, 2013
Publication date	Apr 10, 2018
Grant date	Apr 10, 2018

Abstract

A particle can be discretely ejected from a orifice.

First claim

What is claimed is:

1. A method of delivering a particle comprising:
providing a liquid including a particle to an exit orifice;
sensing a condition at a meniscus of the liquid at the orifice;
ejecting only a single particle through the meniscus by applying an electromagnetic signal to the liquid near the orifice for timed particle ejection based on the sensed condition to deliver the particle from the orifice after applying the electromagnetic signal.

2. The method of claim 1 , wherein the electromagnetic signal is AC or DC.

3. The method of claim 1 , wherein the electromagnetic signal is constant or varying.

4. The method of claim 1 , further comprising sensing an electromagnetic boundary condition.

5. The method of claim 1 , further comprising sensing a liquid flow boundary condition.

6. The method of claim 1 , further comprising applying an electromagnetic signal pulse.

7. The method of claim 1 , wherein a single particle is specifically printed.

8. The method of claim 1 , wherein the particle is a solid having a size of less than 100 μm.

9. The method of claim 1 , wherein the particle is a solid having a size of less than 10 μm.

10. The method of claim 1 , wherein the particle is a solid having a size less than 1 μm.

11. The method of claim 1 , wherein the particle is a solid having a size of less than 100 nm.

12. The method of claim 1 , wherein the particle includes polymer.

13. The method of claim 1 , wherein the particle includes metal.

14. The method of claim 1 , wherein the particle includes ceramic.

15. The method of claim 1 , wherein the particle includes an organic crystal.

16. The method of claim 1 , wherein the particle is conductive.

17. The method of claim 1 , wherein the particle includes semiconductor material.

18. The method of claim 1 , wherein the orifice exposes a liquid meniscus from which a particle is ejected.

19. The method of claim 1 , wherein the orifice has an opening larger than the particle diameter.

20. The method of claim 19 , wherein the opening of the orifice has a diameter of at least ten times of the diameter of the particle.

21. The method of claim 19 , wherein the opening of the orifice has a diameter of at least 100 times of the diameter of the particle.

22. The method of claim 19 , wherein the opening of the orifice has a diameter of at least 1000 times of the diameter of the particle.

23. The method of claim 1 , further comprising annealing the particle.

24. The method of claim 1 , further comprising printing particles in arrays.

25. The method of claim 1 , further comprising printing particles in lines.

26. The method of claim 1 , further comprising printing a two-dimensional pattern.

27. The method of claim 1 , further comprising printing a vertical stack.

28. The method of claim 1 , further comprising printing a three-dimensional pattern.

29. A device for delivering a particle comprising:
an orifice;
a liquid including a particle to an exit orifice;
a sensor capable of sensing particle condition at a meniscus of the liquid at the an exit orifice; and
an electromagnetic supply configured to generate an electromagnetic field near the orifice to the liquid to eject only a single particle through the meniscus based on the sensor.

30. The device of claim 29 , wherein the device includes an array of print nozzles.

31. The device of claim 30 , wherein the device prints particles of different sizes.

32. The device of claim 30 , wherein the device prints particles of different materials.

33. The device of claim 29 , wherein the device prints a two-dimensional pattern comprising heterogeneous materials.

34. The device of claim 29 , wherein the device prints a three-dimensional pattern comprising heterogeneous materials.

35. A device of delivering a particle comprising: a liquid containing one or more particles; an orifice through which a single particle is ejected from the liquid through the meniscus; and an electromagnetic supply configured to generate an electromagnetic field near the orifice to the liquid to eject only the single particle.

36. The device of claim 35 , wherein exactly one particle is delivered at a time.

Assignees

• Hart Anastasios John
• Beroz Justin Douglas
• Maghsoodi Homayoon
• Massachusetts Inst Technology
• Univ Michigan

Inventors

• Hart Anastasios John
• Beroz Justin Douglas
• Maghsoodi Homayoon

Classifications

• B05D2401/32

  applied as powders · CPC title

• B05D1/12 Primary

  Applying particulate materials (B05D1/06, B05D1/10 take precedence) · CPC title

• B05B5/0255

  spraying and depositing by electrostatic forces only · CPC title

• B05D3/14

  by electrical means · CPC title

• B05D1/06

  Applying particulate materials · CPC title