Control of alternator with front end accessory drive

Patent metadata

Field	Value
Publication number	US-9935572-B2
Application number	US-201615057513-A
Country	US
Kind code	B2
Filing date	Mar 1, 2016
Priority date	Mar 1, 2016
Publication date	Apr 3, 2018
Grant date	Apr 3, 2018

Abstract

Control of alternator/starters for providing electrical power to a vehicle and rotating an engine is disclosed. In one example, the alternator/starter provides a differential action whereby torque on an input side of the alternator may be maintained while speed of an output side of the alternator may be varied. The alternator/starter includes two armature windings and two field windings.

First claim

The invention claimed is:

1. An electrical machine, comprising:
a housing;
a first field winding within the housing;
a first armature winding;
a second field winding, the first field winding and the first armature winding at least partially wrapped by the second field winding;
a second armature winding, the first field winding and the first armature winding at least partially wrapped by the second armature winding; and
a controller including non-transitory instructions to adjust current supplied to the second field winding to control a speed of a front end accessory device.

2. The electrical machine of claim 1 , where the front end accessory device is an air conditioner compressor.

3. The electrical machine of claim 1 , where the front end accessory device is a water pump.

4. The electrical machine of claim 1 , further comprising additional instructions to adjust current supplied to the first field winding based on electrical energy consumed via vehicle electrical consumers.

5. The electrical machine of claim 4 , where vehicle electrical consumers include a heat pump compressor.

6. The electrical machine of claim 4 , further comprising additional instructions to increase a field current of the second field winding in response to speed of the front end accessory device being less than is desired.

7. The electrical machine of claim 4 , further comprising additional instructions to decrease a field current of the second field winding in response to speed of the front end accessory device being greater than is desired.

8. An electrical machine, comprising:
a housing;
a first field winding supported via a first field winding support in the housing;
a first armature winding;
a second field winding;
a second armature winding, the second armature winding supported via a second armature winding support, the second armature winding support mechanically coupled to the first field winding support, the second armature winding at least partially wrapped by the second field winding; and
a controller including non-transitory instructions to adjust field current supplied to the first field winding and current supplied to the second field winding in response to a front end accessory drive load.

9. The electrical machine of claim 8 , further comprising additional instructions to adjust field current supplied to the first field winding and current supplied to the second field winding in response to a load applied to the electrical machine via vehicle electrical consumers.

10. The electrical machine of claim 9 , where the field current is adjusted to provide an amount of electrical power output from the first armature winding to be equivalent to an amount of mechanical power delivered to a front end accessory device and an amount of electrical power delivered to the vehicle electrical consumers via the second armature winding.

11. The electrical machine of claim 8 , further comprising additional instructions to adjust current supplied to the first field winding and the second field winding to provide a desired speed of a front end accessory device.

12. The electrical machine of claim 8 , further comprising additional instructions to increase field current supplied to the second field winding in response to an increase in electrical power consumed via vehicle electrical power consumers.

13. The electrical machine of claim 12 , further comprising additional instructions to decrease field current supplied to the second field winding in response to a decrease in electrical power consumed via vehicle electrical power consumers.

14. The electrical machine of claim 8 , further comprising a pulley mechanically coupled to an engine crankshaft.

15. An electrical machine, comprising:
a housing;
a first field winding within the housing;
a first armature winding;
a second field winding;
a second armature winding, the first armature winding and the second armature winding supported via a sole armature winding support; and
a controller including non-transitory instructions to divide an output of two alternators comprising the electrical machine such that a first alternator of the electric machine outputs a same amount of power to devices external to the electric machine as a second alternator of the electric machine.

16. The electrical machine of claim 15 , where devices external to the electric machine include front end accessory devices and electrical consumers.

17. The electrical machine of claim 15 , where the first alternator is mechanically coupled to an engine.

18. The electrical machine of claim 17 , where the second alternator is mechanically coupled to from end accessory devices.

19. The electrical machine of claim 15 , further comprising additional instructions to increase power output of the first alternator and the second alternator in response to an increase in electrical consumption via vehicle electrical consumers.

20. The electrical machine of claim 19 , further comprising additional instructions to decrease power output of the first alternator and the second alternator in response to a decrease in electrical consumption via vehicle electrical consumers.

Assignees

• Ford Global Tech Llc

Inventors

• Elie Larry Dean

Classifications

• H02K7/1815

  structurally associated with reciprocating piston engines (general aspects of generating sets, e.g. housing, F02B63/04) · CPC title

• H02K51/00 Primary

  Dynamo-electric gears, i.e. dynamo-electric means for transmitting mechanical power from a driving shaft to a driven shaft and comprising structurally interrelated motor and generator parts · CPC title

• H02K16/00

  Machines with more than one rotor or stator {(machines for transmitting mechanical power from a driving shaft to a driven shaft and comprising structurally interrelated motor and generator parts H02K51/00; permanent magnet machines with multiple rotors or stators relatively rotated for vectorially combining the excitation fields or the armature voltages H02K21/029)} · CPC title

• H02P7/18

  by master control with auxiliary power · CPC title

• H02K1/06

  characterised by the shape, form or construction · CPC title