Brush box for electric machine brush-holder and corresponding brush-holder

Patent metadata

Field	Value
Publication number	US-9935415-B2
Application number	US-201314427922-A
Country	US
Kind code	B2
Filing date	Sep 27, 2013
Priority date	Sep 28, 2012
Publication date	Apr 3, 2018
Grant date	Apr 3, 2018

Abstract

A brush box ( 23 ) for a brush-holder, which is useful as a housing for an electric machine brush ( 25 ). The brush box ( 23 ) comprises a lower portion ( 56 ) for guiding the brush, connected to a mounting ( 60 ), and an upper portion ( 58 ) for guiding the brush, the lower ( 56 ) and upper ( 58 ) guiding portions being open on the side of a front surface ( 35 ) and a rear surface of the brush ( 25 ). The lower ( 56 ) and upper ( 58 ) guiding portions are separated from one another by a space ( 61 ) enabling a braid of the brush ( 25 ) to pass through.

First claim

The invention claimed is:

1. A brush cage ( 23 ) for a brush-holder ( 21 ) acting as a receptacle for a brush ( 25 ) of an electrical machine, the brush cage ( 23 ) comprising:
a first guiding portion ( 56 ) for guiding of the brush; and
a second guiding portion ( 58 ) for guiding of the brush;
the first and second guiding portions being open on a side of a front surface ( 35 ) of the brush ( 25 ) configured to be supported against a collector of the electrical machine and on a side of a rear surface ( 38 ) of the brush ( 25 ) against which a spring is configured to be supported;
the brush cage ( 23 ) defining at least one space ( 61 ) between the first and second guiding portions ( 56 , 58 ), the at least one space ( 61 ) configured to permit the passage of a connection braid ( 45 ) of the brush ( 25 ) as far as an end of the front surface ( 35 ) of the brush ( 25 ).

2. The brush cage according to claim 1 , wherein the at least one space is situated in a lateral surface of the brush cage which separates two lateral walls.

3. The brush cage according to claim 2 , wherein the first guiding portion is a lower guiding portion ( 56 ) formed by two lateral walls ( 561 ) parallel to one another, and the second guiding portion is an upper guiding portion ( 58 ) formed by two lateral walls ( 581 ) parallel to one another, and wherein the two lateral walls of the upper guiding portion ( 58 ) are connected to one another at least by a transverse wall ( 582 ).

4. The brush cage according to claim 1 , wherein the second guiding portion ( 58 ) includes a solid transverse wall and two lateral walls connected by the solid transverse wall.

5. The brush cage according to claim 1 , wherein the first guiding portion is a lower guiding portion ( 56 ) formed by two lateral walls ( 561 ) parallel to one another, and the second guiding portion is an upper guiding portion ( 58 ) formed by the two lateral walls ( 581 ) parallel to one another, and wherein the two lateral walls of the upper guiding portion ( 58 ) are connected to one another at least by a transverse wall ( 582 ).

6. The brush cage according to claim 1 , wherein a dimension (D 1 ) of the at least one space between the first guiding portion and the second guiding portion decreases when displacement from the rear towards the front of the brush cage ( 23 ) takes place.

7. The brush cage according to claim 1 , further comprising a support ( 60 ) connected to one of the first and second guiding portions, wherein the support ( 60 ) comprises at least one system ( 62 ) for securing of the brush cage ( 23 ) on a body ( 22 ) of the brush-holder ( 21 ).

8. The brush cage according to claim 7 , wherein the securing system ( 62 ) comprises two branches ( 63 ) forming a hook, which are turned back towards one another at a level of their end.

9. The brush cage according to claim 1 , further comprising at least one system ( 67 ) for retention of a spiral spring ( 42 ).

10. The brush cage according to claim 9 , wherein the retention system ( 67 ) is formed by a pin ( 77 ) with two parts with different cross-sections which delimit a shoulder at a level of a junction between the two parts.

11. The brush cage according to claim 9 , wherein the retention system ( 67 ) comprises three teeth ( 68 - 70 ), with one of the teeth ( 70 ) situated between the other two teeth ( 68 , 69 ) being positioned on a plane which is offset relative to the plane on which the other two teeth are situated.

12. A brush cage ( 23 ) for a brush-holder ( 21 ) acting as a receptacle for a brush ( 25 ) of an electrical machine, the brush cage ( 23 ) comprising:
a first guiding portion ( 56 ) for guiding the brush;
a second guiding portion ( 58 ) for guiding the brush; and
two flaps ( 57 ) connecting the first and second guiding portions to one another;
the first and second guiding portions being open on a side of a front surface ( 35 ) of the brush ( 25 ) configured to be supported against a collector of the electrical machine and on a side of a rear surface ( 38 ) of the brush ( 25 ) against which a spring is configured to be supported;
the brush cage ( 23 ) defining at least one space ( 61 ) between the first and second guiding portions ( 56 , 58 ), the at least one space ( 61 ) configured to permit passage of a connection braid ( 45 ) of the brush ( 25 ) as far as an end of the front surface ( 35 ) of the brush ( 25 );
each flap ( 57 ) comprising an opening ( 571 ) situated in an extension of the at least one space ( 61 ) between the first and second guiding portions, in order to permit displacement of the braid of the brush ( 25 ) as close as possible to the collector of the electrical machine.

13. The brush cage according to claim 12 , wherein the at least one space is situated in a lateral surface of the brush cage which separates two lateral walls.

14. The brush cage according to claim 12 , wherein the second guiding portion ( 58 ) includes a solid transverse wall and two lateral walls connected by the solid transverse wall.

15. The brush cage according to claim 12 , wherein the first guiding portion is a lower guiding portion ( 56 ) formed by two lateral walls ( 561 ) parallel to one another, and the second guiding portion is an upper guiding portion ( 58 ) formed by the two lateral walls ( 581 ) parallel to one another, and wherein the two lateral walls of the upper guiding portion ( 58 ) are connected to one another at least by a transverse wall ( 582 ).

16. A brush-holder ( 21 ) for an electrical machine, comprising:
a body ( 22 );
at least one brush cage ( 23 ) according to claim 1 secured on said body ( 22 );
a brush ( 25 ) positioned in an interior of the brush cage ( 23 );
a connection braid ( 45 ) connected to the brush ( 25 ); and
a spring ( 42 ) fitted to exert a force between the brush ( 25 ) and the body ( 22 ), the spring being in contact on a rear surface of the brush ( 25 );
the connection braid ( 45 ) being connected to a surface of the brush ( 25 ) facing the at least one space between the first and second guiding portions of the brush ( 25 );
the brush cage ( 23 ) configured as a receptacle for the brush ( 25 ), the brush cage ( 23 ) comprising:
a first guiding portion ( 56 ) for guiding the brush; and
a second guiding portion ( 58 ) for guiding the brush;
the first and second guiding portions being open on a side of a front surface ( 35 ) of the brush ( 25 ) configured to be supported against a collector of the electrical machine and on a side of a rear surface ( 38 ) of the brush ( 25 ) against which a spring is configured to be supported;
the brush cage ( 23 ) defining at least one space ( 61 ) between the first and second guiding portions ( 56 , 58 ), the at least one space ( 61 ) configured to permit the passage of a braid of the brush ( 25 ) as far as an end of the front surface ( 35 ) of the brush ( 25 ).

17. The brush-holder according to claim 16 , wherein the brush ( 25 ) comprises two support surfaces ( 39 ) which are defined by the base of recesses ( 50 ) provided in the rear surface of the brush, and wherein the connection braid ( 45 ) is connected to the brushes between the recesses ( 50 ).

18. The brush-holder according to claim 16 , wherein the spring ( 42 ) is of the spiral type, and has an end ( 72 ) which is folded in the form of a “U” and two sets ( 73 ) of spirals each derived from one of the stems of the “U” opposite one another, each set ( 73 ) of the spirals ending in an arm ( 74 ) with a return ( 75 ) which is designed to be supported against a surface of the brush.

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Assignees

• Valeo Equip Electr Moteur

Inventors

• Gentil Maximilien
• Saltel Alexandre

Classifications

• H01R39/383

  characterised by the electrical connection to the brush holder · CPC title

• H01R39/415

  with self-recoiling spring · CPC title

• H01R39/381

  characterised by the application of pressure to brush · CPC title

• H01R39/40 Primary

  enabling brush movement within holder during current collection · CPC title

• H01R2201/26

  for vehicles · CPC title