Alumina slurry

Patent metadata

Field	Value
Publication number	US-9935303-B2
Application number	US-201515034089-A
Country	US
Kind code	B2
Filing date	Dec 8, 2015
Priority date	Dec 10, 2014
Publication date	Apr 3, 2018
Grant date	Apr 3, 2018

Abstract

An alumina slurry containing alumina dispersed in a dispersion medium, the alumina having an average primary particle diameter of 0.1 μm or more and 1.0 μm or less, the alumina satisfying the following condition (1), and the slurry having a content of the alumina of 30% by mass or more and 70% by mass or less and a content of water in the dispersion medium of 50% by mass or more:
condition (1): in relationship of a pore diameter r1 (Å) and a pore volume Dv1 (mL/g) of the alumina measured by a nitrogen desorption method based on JIS Z8831-2 (2010), the pore volume Dv1(80) at r1=80 and the maximum value Dv1(M) of Dv1 in a range 20≤r1≤80 satisfy Dv1(M)>Dv1(80).

First claim

The invention claimed is:

1. An alumina slurry, comprising alumina dispersed in a dispersion medium,
wherein:
the alumina has an average primary particle diameter of 0.1 μm or more and 1.0 μm or less;
the alumina has a specific surface area of 5.0 m 2 /g or more and 15.0 m 2 /g or less;
the alumina slurry has a content of the alumina of 30% by mass or more and 70% by mass or less;
a content of water in the dispersion medium is 50% by mass or more; and
the alumina satisfies the following condition (1):
condition (1): in relationship of a pore diameter r1 (Å) and a pore volume Dv1 (mL/g) of the alumina measured by a nitrogen desorption method based on JIS Z8831-2 (2010), the pore volume Dv1(80) at r1=80 and a value Dv1(M) satisfies Dv1(M)>Dv1(80),
wherein Dv1(M) is the maximum value of Dv1 in a range 20≤r1≤80,
wherein the value of Dv1(80)/Dv1(M) is 0.20 or more.

2. The alumina slurry according to claim 1 , wherein the alumina further satisfies the following condition (2):
condition (2): in relationship of a pore diameter r2 (Å) and a pore volume Dv2 (mL/g) of the alumina measured by a nitrogen adsorption method based on JIS Z8831-2 (2010), the pore volume Dv2(80) at r2=80 and a value Dv2(M) satisfies Dv2(M)>Dv2(80),
wherein Dv2(M) is the maximum value of Dv2 in a range 20≤r2≤80.

3. The alumina slurry according to claim 1 , wherein the dispersion medium comprises a lower alcohol having from 1 to 4 carbon atoms in an amount in a range of 1% by mass or more and 20% by mass or less.

4. A multilayer porous film, comprising a polyolefin resin porous film having on at least one surface thereof a coated layer, the coated layer being formed from a dispersion liquid comprising the alumina slurry of claim 1 and a resin binder.

5. The multilayer porous film according to claim 4 , wherein the resin binder is at least one selected from the group consisting of a polyvinyl alcohol, a polyvinylidene fluoride, a carboxymethyl cellulose, a polyacrylic acid, and a polyacrylic acid derivative.

6. A separator for a nonaqueous electrolytic solution secondary battery, the separator comprising the multilayer porous film of claim 4 .

7. A nonaqueous electrolytic solution secondary battery, comprising the separator of claim 6 .

8. The alumina slurry according to claim 1 , wherein Dv1(80) is in a range of from 0.001 to 0.01 mL/g.

9. The alumina slurry according to claim 1 , wherein Dv1(M) is in a range of from 0.003 to 0.05 mL/g.

10. The alumina slurry according to claim 1 , wherein Dv1(80)/Dv1(M) is 0.20 or more and 0.90 or less.

11. The alumina slurry according to claim 2 , wherein Dv2(80) is in a range of from 0.001 to 0.01 mL/g.

12. The alumina slurry according to claim 2 , wherein Dv2(M) is in a range of from 0.005 to 0.03 mL/g.

13. The alumina slurry according to claim 2 , wherein the value of Dv2(80)/Dv2(M) is 0.95 or less.

14. The alumina slurry according to claim 2 , wherein the value of Dv2(80)/Dv2(M) is 0.20 or more.

15. An alumina slurry, comprising alumina dispersed in a dispersion medium,
wherein:
the alumina has an average primary particle diameter of 0.1 μm or more and 1.0 μm or less;
the alumina has a specific surface area of 5.0 m 2 /g or more and 15.0 m 2 /g or less;
the alumina slurry has a content of the alumina of 30% by mass or more and 70% by mass or less;
a content of water in the dispersion medium is 50% by mass or more; and
the alumina satisfies the following condition (1):
condition (1): in relationship of a pore diameter r1 (Å) and a pore volume Dv1 (mL/g) of the alumina measured by a nitrogen desorption method based on JIS Z8831-2 (2010), the pore volume Dv1(80) at r1=80 and a value Dv1(M) satisfies Dv1(M)>Dv1(80),
wherein Dv1(M) is the maximum value of Dv1 in a range 20≤r1≤80,
and the alumina further satisfies the following condition (2):
condition (2): in relationship of a pore diameter r2 (Å) and a pore volume Dv2 (mL/g) of the alumina measured by a nitrogen adsorption method based on JIS Z8831-2 (2010), the pore volume Dv2(80) at r2=80 and a value Dv2(M) satisfies Dv2(M)>Dv2(80),
wherein Dv2(M) is the maximum value of Dv2 in a range 20≤r2≤80,
wherein the value of Dv2(80)/Dv2(M) is 0.20 or more.

Assignees

• Mitsubishi Plastics Inc
• Mitsubishi Chem Corp

Inventors

• Yamada Hiroto
• Nemoto Tomoyuki

Classifications

• B32B5/32 Primary

  at least two} layers being foamed {and next to each other · CPC title

• H01M50/451

  comprising layers of only organic material and layers containing inorganic material · CPC title

• H01M50/42

  Acrylic resins · CPC title

• H01M50/417

  Polyolefins · CPC title

• H01M50/426

  Fluorocarbon polymers · CPC title