Electrical Harness

Patent metadata

Field	Value
Publication number	US-9934885-B2
Application number	US-201213716497-A
Country	US
Kind code	B2
Filing date	Dec 17, 2012
Priority date	Dec 22, 2011
Publication date	Apr 3, 2018
Grant date	Apr 3, 2018

Abstract

A gas turbine engine 10 is provided with electrical harness rafts 200 comprising electrical conductors embedded in a rigid composite material. The rafts 200 are used to transport electrical signals (which may be, for example power and/or control signals) around a gas turbine engine. Rafts 200 may be connected together and to other components using flexible cables, that may help to accommodate relative movement of the rafts 200 , for example through vibration. The rafts 200 are lighter, more compact, and more convenient to handle than conventional electrical harnesses. The rafts 200 may provide a convenient and secure mounting surface for other components/systems of a gas turbine engine, such as EECs and/or fluid pipes.

First claim

We claim:

1. A gas turbine engine installation comprising an electrical system arranged to transfer electrical signals around the engine installation, the electrical system comprising:
an electrical harness raft comprising first multiple insulated electrical conductors and second multiple electrical conductors, the first multiple insulated electrical conductors being integrally embedded in a rigid material so as to be surrounded by and fixed in position by the rigid material such that the rigid material directly contacts the first multiple insulated electrical conductors consistently along the outer surfaces of the entire lengths of the first multiple insulated electrical conductors, the second multiple electrical conductors being provided in a flexible printed circuit that is embedded in the rigid material, the electrical harness raft forming a first engine installation component;
a second engine installation component comprising electrical conductors; and
at least one flexible cable connected between the electrical harness raft and the second engine installation component so as to electrically connect the first multiple insulated electrical conductors and/or the second multiple electrical conductors of the electrical harness raft with the electrical conductors of the second engine installation component,
the electrical harness raft having embedded therein at least one electrical connector, the at least one electrical connector being in electrical contact with at least one of the first multiple insulated electrical conductors embedded in the rigid material and having terminals for connection with a complimentary connector, the flexible cable comprising the complimentary connector that is connected to the corresponding electrical connector embedded in the electrical harness raft.

2. The gas turbine engine installation according to claim 1 , wherein
the rigid material is a rigid composite material.

3. The gas turbine engine installation according to claim 1 , wherein
the second engine component is a second electrical harness raft comprising further electrical conductors embedded in a rigid material.

4. The gas turbine engine installation according to claim 1 , wherein
the second engine component is an electronic control unit.

5. The gas turbine engine installation according to claim 1 , wherein:
the gas turbine engine installation comprises a bypass flow duct formed between an engine core and an engine fan casing; and
the electrical harness raft forms at least a part of a radially extending splitter that extends across the bypass flow duct.

6. The gas turbine engine installation according to claim 1 , wherein
at least one of the first multiple insulated electrical conductors comprises an electrically conductive wire.

7. The gas turbine engine installation according to claim 1 , wherein
the at least one flexible cable comprises at least one of:
a flexible printed circuit having electrically conductive tracks in a substrate; and
an electrically insulated conductive wire.

8. The gas turbine engine installation according to claim 1 , further comprising
at least one fluid pipe mounted on the electrical harness raft and/or at least one electronic control unit mounted on the electrical harness raft, the electronic control unit optionally being electrically connected to one or more of the first multiple insulated electrical conductors and/or the second multiple electrical conductors in the electrical harness raft on which the electronic control unit is mounted using second complimentary electrical connectors provided in the electronic control unit and the electrical harness raft.

9. The gas turbine engine installation according to claim 1 , further comprising
at least one anti-vibration mount through which the electrical harness raft is attached to the rest of the gas turbine installation.

10. The gas turbine engine installation according to claim 1 , further comprising
a fan casing on which the electrical harness raft is mounted.

11. The gas turbine engine installation according to claim 10 comprising
at least one additional electrical harness raft, wherein the electrical harness raft and the additional electrical harness raft are shaped to correspond to a portion of an outer surface of the fan casing to which they are mounted, such that the fan casing is at least partially surrounded by the electrical harness raft and the additional electrical harness raft.

12. The gas turbine engine installation according to claim 1 , wherein
the first multiple insulated electrical conductors and the second multiple electrical conductors are embedded in the rigid material such that the rigid material surrounds the first multiple insulated electrical conductors and the second multiple electrical conductors along an entire length of the first multiple insulated electrical conductors and the second multiple electrical conductors.

13. A method of assembling a gas turbine engine installation comprising:
installing an electrical harness raft having first multiple insulated electrical conductors and second multiple electrical conductors, the first multiple insulated electrical conductors being arranged to transfer electrical signals around the engine and being integrally embedded in a rigid material so as to be surrounded by and fixed in position by the rigid material such that the rigid material directly contacts the first multiple insulated electrical conductors consistently along the outer surfaces of the entire lengths of the first multiple insulated electrical conductors, the second multiple electrical conductors being provided in a flexible printed circuit that is embedded in the rigid material; and
connecting a flexible cable between the electrical harness raft and another engine installation component comprising electrical conductors, so as to electrically connect the first multiple insulated electrical conductors and/or the second multiple electrical conductors of the electrical harness raft with the electrical conductors of the other engine installation component,
the electrical harness raft having embedded therein at least one electrical connector, the at least one electrical connector being in electrical contact with at least one of the first multiple insulated electrical conductors embedded in the rigid material and having terminals for connection with a complimentary connector, the flexible cable comprising the complimentary connector that is connected to the corresponding electrical connector embedded in the electrical harness raft.

14. The method of assembling the gas turbine engine installation according to claim 13 , wherein
the first multiple insulated electrical conductors and the second multiple electrical conductors are embedded in the rigid material such that the rigid material surrounds the first multiple insulated electrical conductors and the second multiple electrical conductors along an entire length of the first multiple insulated electrical conductors and the second multiple electrical conductors.

Assignees

• Rolls Royce Plc

Inventors

• Broughton Paul
• Kennea Robin Charles

Classifications

• H01R12/61

  connecting to flexible printed circuits, flat or ribbon cables or like structures · CPC title

• H05K1/00

  Printed circuits · CPC title

• F02C7/32

  Arrangement, mounting, or driving, of auxiliaries · CPC title

• H01B7/17

  Protection against damage caused by external factors, e.g. sheaths or armouring · CPC title

• H05K1/144

  Stacked arrangements of planar printed circuit boards · CPC title