OLEDs with improved light extraction using enhanced guided mode coupling

Patent metadata

Field	Value
Publication number	US-9933587-B2
Application number	US-201514920169-A
Country	US
Kind code	B2
Filing date	Oct 22, 2015
Priority date	Sep 30, 2013
Publication date	Apr 3, 2018
Grant date	Apr 3, 2018

Abstract

An organic light emitting diode (OLED) device having enhanced light extraction is disclosed. The OLED device includes an upper waveguide structure having an organic layer and supports first guided modes, and a lower waveguide structure with a light-extraction waveguide that supports second guided modes substantially matched to the first guided modes. The lower waveguide structure includes a light-extraction waveguide interfaced with a light-extraction matrix. The light-extraction waveguide includes one or more light-redirecting features. The upper and lower waveguide structures are configured to facilitate mode coupling from the first guided modes to the second guide modes while substantially avoiding coupling the first guided modes to surface plasmon polaritons. The light traveling in the second guided modes is redirected to exit the OLED device by light-redirecting features of the light-extraction waveguide.

First claim

What is claimed is:

1. An organic light emitting diode (OLED) device having enhanced light extraction, comprising:
an upper waveguide structure that supports first guided modes and comprising a cathode, an anode with a lower surface, and an organic light-emitting semiconductor material interposed between the cathode and the anode;
a lower waveguide structure interfaced with the upper waveguide structure and that supports second guided modes substantially matched to the first guided modes, the lower waveguide structure comprising a substrate having an upper surface, a light-extraction waveguide distributed over the upper surface of the substrate and having an upper surface with a root-means square (RMS) surface roughness of <50 nm and a correlation length in the range from 0.5 μm to 5 μm and that is interfaced with a bottom surface of a light-extraction matrix distributed over the upper surface of the light-extraction waveguide;
wherein the light-extraction matrix includes a rough upper surface that interfaces with the lower surface of the anode and that facilitates mode coupling from the first guided modes of the upper waveguide structure to the second guided modes of the lower waveguide structure while substantially avoiding coupling from the first guided modes to surface plasmon polaritons, the rough upper surface having a periodic component with a peak-to-valley amplitude A and a period P, wherein 0.5μm≤P≤2μm, and wherein 20nm≤A≤60nm, and a random component defined by a root-mean-square (RMS) surface roughness σ 33 , wherein 5nm≤σ 33 ≤25nm; and
wherein light traveling as second guided modes in the light-extraction waveguide of the lower waveguide structure is redirected to exit the lower surface of the substrate by light-redirecting features of the lower waveguide structure.

2. The OLED device according to claim 1 , wherein the light-extraction waveguide includes discrete waveguide elements.

3. The OLED device according to claim 1 , wherein no greater than 50% of light carried in the first guided modes is coupled into the surface plasmon polaritons.

4. The OLED device according to claim 1 , wherein the light-extraction waveguide is formed from an agglomerated nanoparticle coating.

5. The OLED device according to claim 4 , wherein the agglomerated nanoparticle coating includes at least one of: titania rutile, anatase, zirconia, yttria-stabilized zirconia, alumina, tin oxide, cerium oxide, zinc oxide, and mixtures of these with silica.

6. The OLED device according to claim 1 , wherein the light-extraction waveguide includes continuous waveguide elements that have light-redirecting features.

7. The OLED device according to claim 1 , wherein the light-extraction waveguide includes light-redirecting features in the form of surface roughness and internal voids.

8. An organic light emitting diode (OLED) device having enhanced light extraction, comprising;
an upper waveguide structure having an organic layer and configured to support first guided modes; and
a lower waveguide structure with a light-extraction waveguide configured to support second guided modes substantially matched to the first guided modes, wherein the light-extraction waveguide has an upper surface with a surface roughness of <50 nm and a correlation length in the range from 0.5μm to 5μm and that is interfaced with a bottom surface of a light-extraction matrix having a rough upper surface with a periodic component having a peak-to-valley amplitude A and a period P, wherein 0.5μm≤P≤2μm, and wherein 20nm≤A≤60nm, and also having a random component defined by a root-mean-square (RMS) surface roughness σ 33 , wherein 5nm≤σ 33 ≤25nm, the light-extraction matrix configured to facilitate mode coupling from the first guided modes to the second guide modes while substantially avoiding coupling the first guided modes to surface plasmon polaritons; and
wherein the light-extracting waveguide includes light-redirecting features that redirects light traveling in the light-extracting waveguide as the second guided modes to exit the lower waveguide structure.

9. The OLED device of claim 8 , wherein the light-extraction waveguide includes discrete waveguide elements.

10. The OLED device according to claim 8 , wherein the light-extraction waveguide is formed from an agglomerated nanoparticle coating.

11. The OLED device according to claim 10 , wherein the agglomerated nanoparticle coating includes at least one of: titania rutile, anatase, zirconia, yttria-stabilized zirconia, alumina, tin oxide, cerium oxide, zinc oxide, and mixtures of these with silica.

12. A method of extracting light from an organic light-emitting diode (OLED) device in an enhanced manner, comprising:
guiding light emitted by a layer of organic material in first guided modes of an upper waveguide structure formed by the layer of organic material interposed between an anode and a cathode;
optically coupling the light in the first guided modes into light that travels in second guided modes of a lower waveguide structure having a lower surface and that includes a light-extraction waveguide having an upper surface with a surface roughness of <50nm and a correlation length in the range from 0.5μm to 5μm and that is interfaced with a bottom surface of a light-extraction matrix having a first rough surface that interfaces with the anode of the upper waveguide, wherein the rough surface has a periodic component and a random component, with the periodic component having a peak-to-valley amplitude A and period P, wherein 0.5μm≤P≤2μm and 20nm ≤A≤60nm, and wherein the random component is defined by a root-mean-square (RMS) surface roughness σ 33 , wherein 5nm≤σ 33 ≤25nm to enhance the coupling of the light in the first guided modes into the light traveling in the second guided modes within the light-extraction waveguide while substantially avoiding coupling the first guided modes to surface plasmon polaritons; and
redirecting the light traveling in the light-extraction waveguide out of the lower surface of the lower waveguide structure.

13. The method according to claim 12 , wherein the redirection of the light traveling in the light-extraction waveguide in the second guided modes is caused by scattering from one or more light-redirecting features.

14. The method according to claim 13 , wherein the one or more light-directing features includes voids within a body of the light-extraction waveguide and a rough surface of the light-extraction waveguide.

15. The method according to claim 14 , wherein the light-extraction waveguide includes discrete waveguide elements.

16. The method according to claim 12 , wherein no greater than 50% of the light of the first guided modes is coupled into the surface plasmon polaritons supported at the interface between the rough surface of the light-extraction matrix and the anode.

17. The method according to claim 12 , wherein the light-extraction waveguide is formed from an agglomerated nanoparticle coating that includes at least one of: titania rutile, anatase, zirconia, yttria-stabilized zirconia, alumina, tin oxide, cerium oxide, zinc oxide, and mixtures of these with silica.

Assignees

• Corning Inc

Inventors

• Modavis Robert Adam
• Nolan Daniel Aloysius
• Quesada Mark Alejandro
• Senaratne Wageesha
• Thelen Dean Michael

Classifications

• G02B6/12004

  Combinations of two or more optical elements · CPC title

• H01L51/5268

  Electricity · mapped topic

• H01L51/5262

  Electricity · mapped topic

• G02B6/4298 Primary

  coupling with non-coherent light sources and/or radiation detectors, e.g. lamps, incandescent bulbs, scintillation chambers · CPC title

• H10K50/85 Primary

  Arrangements for extracting light from the devices · CPC title