Exhaust gas cooler

Patent metadata

Field	Value
Publication number	US-9933210-B2
Application number	US-201414779636-A
Country	US
Kind code	B2
Filing date	Mar 12, 2014
Priority date	Mar 25, 2013
Publication date	Apr 3, 2018
Grant date	Apr 3, 2018

Abstract

An exhaust gas cooler may include a plurality of stacked disc pairs. A first flow chamber for a coolant flow may be disposed between two discs of at least a first disc pair of the plurality of disc pairs. A second flow chamber for an exhaust gas flow may be disposed between two second disc pairs of the plurality of disc pairs arranged mutually adjacent with respect to one another. The plurality of stacked disc pairs may include at least one coolant inlet and at least one coolant outlet. The first disc pair may include a plurality of coolant inlets and a plurality of coolant outlets surrounding an edge of the first disc pair to facilitate peripheral edge cooling.

First claim

The invention claimed is:

1. An exhaust gas cooler, comprising:
a plurality of stacked disc pairs including a plurality of discs;
a first flow chamber for a coolant flow disposed between two discs of at least a first disc pair of the plurality of disc pairs;
a second flow chamber for an exhaust gas flow disposed between two second disc pairs of the plurality of disc pairs arranged mutually adjacent with respect to one another;
the plurality of stacked disc pairs including at least one coolant inlet and at least one coolant outlet;
the plurality of discs respectively having a shape of two circular arcs disposed at longitudinal ends and linear edges connecting the two circular arcs;
an exhaust gas inlet disposed in one of the two circular arcs and an exhaust gas outlet disposed in another one of the two circular arcs of each of the plurality of discs, the exhaust gas inlet and the exhaust gas outlet defining a semi-circular shape;
the first disc pair further including a plurality of coolant inlets and a plurality of coolant outlets disposed along an outer edge of the first disc pair to facilitate peripheral edge cooling;
wherein at least some of the plurality of coolant inlets and the plurality of coolant outlets are arranged surrounding at least one of the exhaust gas inlet and the exhaust gas outlet, and at least some other of the plurality of coolant inlets and the plurality of coolant outlets define rows of coolant inlets and coolant outlets respectively arranged along each linear edge of each disc of the first disc pair;
wherein the rows of coolant inlets and coolant outlets run in parallel to one another and along the linear edges of each disc of the first disc pair; and
wherein the plurality of coolant inlets and the plurality of coolant outlets of the rows of coolant inlets and coolant outlets are spaced apart from one another and have a flat tubular cross-section with rounded corners.

2. The exhaust gas cooler according to claim 1 , wherein the rows of coolant inlets and coolant outlets are each arranged along a respective one of the linear edges in each disc of the first disc pair between the exhaust gas inlet and the exhaust gas outlet defined at the two circular arcs.

3. The exhaust gas cooler according to claim 1 , wherein the flat tubular cross-section of the plurality of coolant inlets and the plurality coolant outlets of the rows of coolant inlets and coolant outlets run in a longitudinal direction of each disc of the first disc pair.

4. The exhaust gas cooler according to claim 1 , further comprising a plurality of flow-directing elements arranged in at least one of the first flow chamber and the second flow chamber.

5. The exhaust gas cooler according to claim 4 , wherein the first flow chamber has a different number of the plurality of flow-directing elements than the second flow chamber.

6. The exhaust gas cooler according to claim 4 , wherein a number of the plurality of flow-directing elements in the first flow chamber increases in a through-flow direction.

7. The exhaust gas cooler according to claim 6 , wherein a number of the plurality of flow-directing elements in the second flow chamber increases in a through-flow direction.

8. The exhaust gas cooler according to claim 4 , wherein a number of the plurality of flow-directing elements in the second flow chamber increases in a through-flow direction.

9. The exhaust gas cooler according to claim 1 , further comprising at least one chamfer disposed in a corner region of at least one of the exhaust gas inlet and the exhaust gas outlet.

10. The exhaust gas cooler according to claim 1 , wherein at least one of the exhaust gas inlet and the exhaust gas outlet of the plurality of discs has a nose provided on a straight line defined by the semi-circular shape for directing a fluid flow.

11. The exhaust gas cooler according to claim 10 , wherein the nose has a cross-section open to the at least one of the exhaust gas inlet and the exhaust gas outlet to facilitate flow guidance.

12. The exhaust gas cooler according to claim 1 , wherein the plurality of disc pairs includes a plurality of first disc pairs and a plurality of second disc pairs, and a plurality of first flow chambers are each disposed between two discs of the plurality of first disc pairs, and a plurality of second flow chambers are each disposed between two second disc pairs of the plurality of second disc pairs arranged mutual adjacent to one another.

13. The exhaust gas cooler according to claim 12 , further comprising a plurality of flow-directing elements disposed in at least one of the plurality of first flow chambers and the plurality of second flow chambers.

14. The exhaust gas cooler according to claim 13 , wherein at least one first flow chamber of the plurality of first flow chambers includes a different number of the plurality of flow-directing elements than another first flow chamber of the plurality of first flow chambers.

15. The exhaust gas cooler according to claim 13 , wherein at least one first flow chamber of the plurality of first flow chambers disposed towards an exhaust gas inlet connection has a greater amount of the plurality of flow-directing elements in relation to another first flow chamber of the plurality of first flow chambers disposed away from the exhaust gas inlet connection.

16. The exhaust gas cooler according to claim 13 , wherein at least one second flow chamber of the plurality of second flow chambers includes a different number of the plurality of flow-directing elements than another second flow chamber of the plurality of second flow chambers.

17. The exhaust gas cooler according to claim 13 , wherein at least one second flow chamber of the plurality of second flow chambers disposed towards an exhaust gas inlet connection has a greater amount of the plurality of flow-directing elements in relation to another second flow chamber of the plurality of second flow chambers disposed away from the exhaust gas inlet connection.

18. The exhaust gas cooler according to claim 13 , wherein a number of the plurality of flow-directing elements disposed in the plurality of first flow chambers increases in a through-flow direction.

19. The exhaust gas cooler according to claim 13 , wherein a number of the plurality of flow-directing elements disposed in the plurality of second flow chambers increases in a through-flow direction.

20. The exhaust gas cooler according to claim 1 , wherein the plurality of coolant inlets and the plurality of coolant outlets are structured as through-openings.

Assignees

• Mahle Int Gmbh

Inventors

• Fetzer Tobias
• Groezinger Steffen
• Kenntner David
• Kerler Boris
• Meiser Alexander
• Paarmann Martin
• Seeger Thomas
• Velte Voker

Classifications

• Y02T10/20

  Cross-Sectional Technologies · mapped topic

• F01N2260/024

  using a liquid · CPC title

• F28D21/0003

  the heat being recuperated from exhaust gases (F28D21/0014 takes precedence) · CPC title

• F28D9/005 Primary

  the plates having openings therein for both heat-exchange media · CPC title

• F01N3/0205

  using heat exchangers · CPC title