Mixer for mixing exhaust gas

Patent metadata

Field	Value
Publication number	US-9932875-B2
Application number	US-201615058743-A
Country	US
Kind code	B2
Filing date	Mar 2, 2016
Priority date	Mar 2, 2016
Publication date	Apr 3, 2018
Grant date	Apr 3, 2018

Abstract

Systems are provided for a mixer configured to be used in either an intake or exhaust passage. In one example, a mixer in the intake passage may be adapted to mix EGR with intake air and a mixer in the exhaust passage may be adapted to mix urea with exhaust gas.

First claim

The invention claimed is:

1. A system comprising:
a hollow teardrop-shaped mixer comprising an inlet opposite a downstream spherically-rounded end and a plurality of outlets located along a maximum diameter of the mixer, the mixer radially spaced away from a pipe, a diameter of the mixer along a central axis continually decreases from the maximum diameter to upstream and downstream ends relative to a direction of gas flow.

2. The system of claim 1 , further comprising a distance between the maximum diameter and the upstream end being a first distance and a distance between the maximum diameter and the downstream end being a second distance, and where the first distance is less than the second distance.

3. The system of claim 1 , wherein the diameter decreases at a first rate from the maximum diameter to the upstream end, and where the diameter decreases at a second rate from the maximum diameter to the downstream end, where the first rate is greater than the second rate.

4. The system of claim 1 , further comprising an outer passage located between the mixer and the pipe, where the outer passage functions as a venturi passage, and where a throat of the venturi is adjacent to the plurality of outlets.

5. The system of claim 1 , wherein the pipe is an exhaust pipe and the mixer is a urea mixer, the urea mixer is configured to receive exhaust gas through the downstream opening into an internal chamber.

6. The system of claim 5 , wherein the urea mixer further comprising an injector protruding through an upstream opening, the injector positioned to inject urea into an interior space of the mixer.

7. The system of claim 5 , further comprising a bent tube physically coupled to the exhaust pipe and the urea mixer, the bent tube fixedly supporting the urea mixer along a central axis of the exhaust pipe.

8. The system of claim 1 , wherein the pipe is an intake pipe and the mixer is an EGR mixer, the EGR mixer is configured to the receive EGR through an EGR tube physically coupling the EGR mixer to the intake pipe.

9. An intake system comprising:
a symmetric fixed EGR mixer located along a central axis inside an intake pipe with a first opening located across and aligned with a second opening along the central axis;
a plurality of perforations located along a largest circumference of the mixer;
an EGR pipe extending through the intake pipe physically coupled to a surface of the EGR mixer configured to flow EGR to an interior chamber of the mixer; and
wherein the first opening is located at an upstream extreme end of the mixer and the second opening is located at a downstream extreme end of the mixer, and where the perforations are located closer to the first opening compared to the second opening.

10. The intake system of claim 9 , wherein the surface is a downstream surface, and where the downstream surface is physically coupled to an upstream surface via an intersection located therebetween, the intersection corresponding to the largest circumference of the mixer.

11. The intake system of claim 9 , wherein the EGR pipe is proximal to the plurality of perforations and distal to the second opening.

12. The intake system of claim 9 , wherein the perforations fluidly connect the interior space of the mixer to a vacuum generating portion of an outer intake passage located between the mixer and the intake pipe.

Assignees

• Ford Global Tech Llc

Inventors

• Zhang Xiaogang

Classifications

• F01N2610/02

  the substance being ammonia or urea · CPC title

• F01N3/2892 Primary

  Exhaust flow directors or the like, e.g. upstream of catalytic device · CPC title

• F01N3/2066

  Selective catalytic reduction [SCR] · CPC title

• F01N2470/30

  Tubes with restrictions, i.e. venturi or the like, e.g. for sucking air or measuring mass flow · CPC title

• F02M26/19

  Means for improving the mixing of air and recirculated exhaust gases, e.g. venturis or multiple openings to the intake system · CPC title