Raised fluid pass-through structure in print heads

Patent metadata

Field	Value
Publication number	US-9931843-B2
Application number	US-201715724912-A
Country	US
Kind code	B2
Filing date	Oct 4, 2017
Priority date	Feb 24, 2015
Publication date	Apr 3, 2018
Grant date	Apr 3, 2018

Abstract

A print head includes a substrate having a hole, a circuit on the substrate, the circuit having traces and a hole corresponding to the hole in the substrate, the hole forming a fluid path, and a raised structure on the substrate around the fluid path, the raised structure positioned to seal the circuit from the fluid path.

First claim

What is claimed is:

1. A method of manufacturing a print head, comprising:
providing a substrate;
forming a hole in the substrate, the hole configured to accommodate a fluid path;
forming a raised structure on the substrate surrounding the hole, the raised structure forming a portion of a fluid path and having only one interface requiring seal against fluid leakage; and
attaching a flex circuit to the substrate, the flex circuit having a hole to accommodate the raised structure and the raised structure positioned to separate the circuit from the fluid path.

2. The method of claim 1 , further comprising attaching a transducer layer to the flex circuit.

3. The method of claim 1 , further comprising attaching a jet stack to the transducer layer.

4. The method of claim 1 , wherein forming the structure on the substrate comprises forming a raised structure on the substrate.

5. The method of claim 1 , wherein forming a raised structure on the substrate comprises one of etching the substrate, electroforming, direct metal laser sintering, casting, and molding.

6. The method of claim 1 , wherein forming the structure comprises forming the structure from the substrate and at least one intermediate layer.

7. A method of manufacturing a print head, comprising:
providing a substrate;
forming a hole in the substrate, the hole configured to accommodate a fluid path;
forming a raised structure from a portion of the substrate surrounding the hole, the raised structure forming a portion of a fluid path and having only one interface requiring seal against fluid leakage; and
attaching a flex circuit to the substrate, the flex circuit having a hole to accommodate the raised structure and the raised structure positioned to separate the circuit from the fluid path.

8. The method of claim 7 , further comprising attaching a transducer layer to the flex circuit.

9. The method of claim 7 , further comprising attaching a jet stack to the transducer layer.

10. The method of claim 7 , wherein forming a raised structure from a portion of the substrate comprises one of etching the substrate, electroforming, direct metal laser sintering, casting, and molding.

11. A method of manufacturing a print head, comprising:
providing a substrate;
forming a hole in the substrate, the hole configured to accommodate a fluid path;
forming a raised structure from a portion of the substrate surrounding the hole;
forming a protruding structure on an intermediate layer;
aligning and mating the protruding structure on the intermediate layer and the raised structure from a portion of the substrate, to form a raised structure, the raised structure forming a portion of a fluid path; and
attaching a flex circuit to the substrate, the flex circuit having a hole to accommodate the raised structure and the raised structure positioned to separate the circuit from the fluid path.

12. The method of claim 11 , further comprising attaching a transducer layer to the flex circuit.

13. The method of claim 11 , further comprising attaching a jet stack to the transducer layer.

14. The method of claim 11 , wherein forming the raised structure from the portion of the substrate comprises one of etching the substrate, electroforming, direct metal laser sintering, casting, and molding.

15. The method of claim 11 , wherein aligning and mating the protruding structure comprises attaching the protruding structure with an adhesive between the protruding structure and the raised structure from the portion of the substrate.

Assignees

• Xerox Corp

Inventors

• Brick Jonathan R
• Freitag Chad D
• Jones Garry A
• Judge Jon G
• Koehler David R
• Slenes Chad J
• Nystrom Peter J
• Redding Gary D
• Cellura Mark A

Classifications

• B41J2/1433 Primary

  Structure of nozzle plates · CPC title

• B41J2/1634

  laser machining · CPC title

• B41J2/14072

  Electrical connections, e.g. details on electrodes, connecting the chip to the outside... · CPC title

• B41J2/1626

  etching · CPC title

• B41J2202/16

  Nozzle heaters · CPC title