Method for laying up a tape of material and device for implementing same

Patent metadata

Field	Value
Publication number	US-9931824-B2
Application number	US-201615045453-A
Country	US
Kind code	B2
Filing date	Feb 17, 2016
Priority date	Feb 27, 2015
Publication date	Apr 3, 2018
Grant date	Apr 3, 2018

Abstract

A method of laying up a segment on a layup surface using a layup head that is mobile with respect to the layup surface, the layup head supporting a spool of a tape of material which includes at least one layer to be laid up from which said segment is cut and at least one interliner, the method including applying the tape of material against the layup surface and removing the interliner using a separator. The tape of material is pressed firmly by a press roller against the layup surface before the interliner is removed as the layup head moves in an advancing movement. A layup head for implementing the method and a layup machine including the layup head are also described.

First claim

The invention claimed is:

1. A method of laying up a segment on a layup surface using a layup head that is mobile with respect to the layup surface, said layup head supporting a spool of a tape of material which comprises at least one layer to be laid up from which said segment is cut and at least one interliner, the at least one layer having a first surface and a second surface, said method comprising:
applying the tape of material against the layup surface with the first surface facing the layup surface; and
removing the interliner using a separator from the second surface to expose the second surface;
firmly pressing, by a press roller, the tape of material against the layup surface before the interliner is removed as the layup head moves in an advancing movement;
firmly pressing, by a compaction roller, directly on the exposed second surface of the at least one layer against the layup surface after the interliner has been removed; and
directing, by the separator, the interliner toward a recovery spool.

2. The method as claimed in claim 1 , wherein, when the segment to be laid up and a following segment are configured in such a way as to be able to be in contact simultaneously with the press roller, the press roller is moved away from the layup surface before coming into contact with the next segment so as no longer to press the tape of material against the layup surface, and
wherein the tape of material is paid out from the spool in a manner that is synchronized with the advancing movement of the layup head.

3. The method as claimed in claim 1 , wherein the separator is positioned just ahead of the compaction roller so that when the segment is completely detached from the interliner, said segment comprises a part situated ahead of the compaction roller with a reduced length.

4. The method as claimed in claim 1 , wherein a shoe is positioned ahead of the compaction roller so that when the segment is completely detached from the interliner, the layer to be laid up does not wrinkle ahead of the compaction roller.

5. A layup head for implementing a method of laying up a segment on a layup surface, said layup head comprising:
a spool of a tape of material comprising at least one layer to be laid up from which a segment to be laid up on a layup surface is cut and at least one interliner;
a separator configured to separate the interliner from the layer to be laid up to expose a surface of the at least one layer;
a press roller positioned between the spool and the separator in a direction of travel of the tape of material and configured to press said tape of material firmly against the layup surface when, in operation, the layup head is moving in an advancing movement; and
a compaction roller positioned after the separator in the direction of travel of the tape of material and configured to directly press on the exposed surface of the at least one layer that is to be laid up firmly against the layup surface when, in operation, the layup head is moving in an advancing movement,
the separator being configured to direct the interliner toward a recovery spool.

6. The layup head as claimed in claim 5 , wherein the press roller is configured to move between a deployed position in which the press roller is moved closer in operation to the layup surface so as to press the tape of material firmly against said layup surface, and a retracted position in which the press roller is moved further away in operation from the layup surface.

7. The layup head as claimed in claim 6 , further comprising a synchronization system configured to synchronize the paying-out of the tape of material with the advancing movement of the layup head in operation.

8. The layup head as claimed in claim 7 , wherein the synchronization system comprises:
at least one motorized drive to control the rotational movement of the spool; and
a sensor configured to measure the paying-out of the tape of material.

9. The layup head as claimed in claim 5 , wherein the separator is positioned just ahead of the compaction roller so that when the segment is completely detached from the interliner, said segment comprises a part situated ahead of the compaction roller with a reduced length.

10. The layup head as claimed in claim 5 , further comprising a shoe positioned ahead of the compaction roller.

11. A layup machine comprising a layup head comprising:
a spool of a tape of material comprising at least one layer to be laid up from which a segment to be laid up on a layup surface is cut and at least one interliner;
a separator configured to separate the interliner from the at least one layer to be laid up to expose a surface of the at least one layer;
a press roller positioned between the spool and the separator in a direction of travel of the tape of material and configured to press said tape of material firmly against the layup surface when, in operation, the layup head is moving in an advancing movement; and
a compaction roller positioned after the separator in the direction of travel of the tape of material and configured to directly press on the exposed surface of the at least one layer that is to be laid up firmly against the layup surface when, in operation, the layup head is moving in an advancing movement,
the separator being configured to direct the interliner toward a recovery spool.

12. The layup machine as claimed in claim 11 , further comprising a tool with a layup surface.

13. The layup machine as claimed in claim 12 , further comprising a recovery table on which any offcuts may be laid.

Assignees

• Airbus Operations Sas

Inventors

• De Mattia Denis
• Burel Bruno

Classifications

• B32B37/0053

  Constructional details of laminating machines comprising rollers; Constructional features of the rollers · CPC title

• B32B37/12

  characterised by using adhesives · CPC title

• B29C70/384 Primary

  Fiber placement heads, e.g. component parts, details or accessories · CPC title

• B32B38/10

  Removing layers, or parts of layers, mechanically or chemically · CPC title

• B29C70/388

  Tape placement heads, e.g. component parts, details or accessories · CPC title