Hoisting type continuous casting device, hoisting type continuous casting method, and solidification interface detection device

Patent metadata

Field	Value
Publication number	US-9931692-B2
Application number	US-201314646978-A
Country	US
Kind code	B2
Filing date	Sep 30, 2013
Priority date	Nov 22, 2012
Publication date	Apr 3, 2018
Grant date	Apr 3, 2018

Abstract

A hoisting type continuous casting device includes a keeping furnace, a first shape regulating member, an imaging section, an image analysis section, and a casting control section. The keeping furnace keeps a melt. The first shape regulating member is mounted in the vicinity of a molten surface of the melt kept in the keeping furnace and regulates a cross-sectional shape of a casting to be casted by the melt passing therethrough. The imaging section captures an image of the melt that has passed through the first shape regulating member. The image analysis section detects swinging motion in the melt from the image and determines a solidification interface based on presence or absence of the swinging motion. The casting control section changes a casting condition when the solidification interface determined by the image analysis section is not within a predetermined reference range.

First claim

The invention claimed is:

1. A hoisting continuous casting device comprising:
a keeping furnace that keeps a melt;
a first shape regulating member mounted in the vicinity of a molten surface of the melt that is kept in the keeping furnace and regulating a cross-sectional shape of a casting to be casted by the melt passing therethrough;
an imaging section that captures an image of the melt that has passed through the first shape regulating member;
an image analysis section that detects swinging motion in the melt from the image and determines a solidification interface based on presence or absence of the swinging motion; and
a casting control section that changes a casting condition when the solidification interface determined by the image analysis section is not within a predetermined reference range.

2. The hoisting continuous casting device according to claim 1 , wherein
the casting control section changes a flow rate of cooling gas for cooling the melt that has passed through the first shape regulating member as the casting condition.

3. The hoisting continuous casting device according to claim 1 , wherein
the casting control section changes a hoisting speed of the as the casting condition.

4. The hoisting continuous casting device according to claim 1 , wherein
the casting control section changes a setting temperature of the keeping furnace as the casting condition.

5. The hoisting continuous casting device according to claim 1 , wherein
the first shape regulating member is constructed of a pipe and either heats or cools the melt.

6. The hoisting continuous casting device according to claim 5 , wherein
a heating element is loaded in the pipe and heats the melt.

7. The hoisting continuous casting device according to claim 5 , wherein
cooling gas flows through the pipe and cools the melt.

8. The hoisting continuous casting device according to claim 1 further comprising
a second shape regulating member provided in the vicinity and a lower side of the solidification interface.

9. The hoisting continuous casting device according to claim 8 , wherein
the second shape regulating member is driven in an up-down direction in accordance with a position of the solidification interface.

10. The hoisting continuous casting device according to claim 1 , wherein
the first shape regulating member is divided into plural elements,
the image analysis section detects a dimension of the casting from the image, and
the casting control section changes the cross-sectional shape that is regulated by the first shape regulating member on the basis of the dimension of the casting.

11. A hoisting continuous casting method comprising:
allowing a melt that is kept in a keeping furnace to pass through a first shape regulating member that regulates a cross-sectional shape of a casting to be casted and hoisting the melt;
capturing an image of the melt that has passed through the first shape regulating member;
detecting swinging motion in the melt from the image and determining a solidification interface based on presence or absence of the swinging motion; and
changing a casting condition when the determined solidification interface is not within a predetermined reference range.

12. The hoisting continuous casting method according to claim 11 , wherein
in changing the casting condition, a flow rate of cooling gas for cooling the melt that has passed through the first shape regulating member is changed as the casting condition.

13. The hoisting continuous casting method according to claim 11 , wherein
in changing the casting condition, a hoisting speed of the casting is changed as the casting condition.

14. The hoisting continuous casting method according to claim 11 , wherein
in changing the casting condition, a setting temperature of the keeping furnace for keeping the melt is changed as the casting condition.

15. The hoisting continuous casting method according to claim 11 , wherein
the first shape regulating member is constructed of a pipe, and the melt is either heated or cooled by the first shape regulating member.

16. The hoisting continuous casting method according to claim 15 , wherein
a heating element is loaded in the pipe and heats the melt.

17. The hoisting continuous casting method according to claim 15 , wherein
cooling gas flows through the pipe and cools the melt.

18. The hoisting continuous casting method according to claim 11 , wherein
the melt that has passed through the first shape regulating member passes through a second shape regulating member provided in the vicinity and a lower side of the solidification interface.

19. The hoisting continuous casting method according to claim 18 , wherein
the second shape regulating member is driven in an up-down direction in accordance with a position of the solidification interface.

20. The hoisting continuous casting method according to claim 11 , wherein
the first shape regulating member is configured to be divided into plural elements,
a dimension of the casting is detected from the image,
the cross-sectional shape that is regulated by the first shape regulating member is changed based on said dimension.

Assignees

• Toyota Motor Co Ltd

Inventors

• SUGIURA Naoaki

Classifications

• B22D46/00

  Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons (controlling or regulating in general G05) · CPC title

• B22D11/22

  for cooling cast stock or mould · CPC title

• B22D11/145

  for upward casting · CPC title

• B22D11/01 Primary

  without moulds, e.g. on molten surfaces · CPC title

• B22D41/00

  Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like (B22D39/00, B22D43/00 take precedence) · CPC title