Tubular carbon fiber reinforced composite material and golf club shaft

Patent metadata

Field	Value
Publication number	US-9931552-B2
Application number	US-201615528719-A
Country	US
Kind code	B2
Filing date	Jan 13, 2016
Priority date	Mar 27, 2015
Publication date	Apr 3, 2018
Grant date	Apr 3, 2018

Abstract

Provided are tubular carbon fiber reinforced composite material and having excellent cylindrical bending strength and a golf club shaft using the same. This tubular carbon fiber reinforced composite material is formed by laminating and curing a straight layer and a bias layer. The straight layer comprises carbon fibers S coated with a sizing agent S and arranged in parallel in a direction of −20° to +20° with respect to the axis of the tubular body, and contains a thermosetting resin S. The bias layer comprises carbon fibers B coated with a sizing agent B and arranged in parallel in a direction of +25° to +65° with respect to the axis of the tubular body, and contains a thermosetting resin B. The carbon fiber reinforced composite material constituting the bias layer has an interlaminar shear strength of not less than 110 MPa. A cured product of the thermosetting resin S has an elastic modulus of not less than 4.0 GPa.

First claim

The invention claimed is:

1. A tubular carbon fiber reinforced composite material obtained by laminating a straight layer comprises a thermosetting resin S, in which a carbon fiber S coated with a sizing agent S is arranged in parallel with a direction of −20° to +20° with respect to the tube axis of a tubular body, and
a bias layer comprising a thermosetting resin B, in which a carbon fiber B coated with a sizing agent B is arranged in parallel with a direction of +25° to +65° with respect to the tube axis of a tubular body, and
the carbon fiber B and the sizing agent B satisfy at least below either (i) or (ii), and
the interlaminar shear strength of the carbon fiber reinforced composite material constituting the bias layer is 110 MPa or more, and the elastic modulus of a cured product of the thermosetting resin S is 4.0 GPa or more,
(i) the carbon fiber B is obtained by coating with the sizing agent B a carbon fiber in which the surface oxygen concentration (0/C) determined by X-ray photoelectron spectroscopy is 0.25 or less, the surface hydroxyl group concentration (COH/C) determined by chemical modification X-ray photoelectron spectroscopy is 0.005 or more, and the surface carboxyl group concentration (COOH/C) determined by chemical modification X-ray photoelectron spectroscopy is 0.01 or less,
(ii) the sizing agent B contains an aliphatic epoxy resin.

2. The tubular carbon fiber reinforced composite material according to claim 1 , wherein the elastic modulus of a cured product of the thermosetting resin B is 4.0 GPa or more.

3. The tubular carbon fiber reinforced composite material according to claim 1 , wherein in the case of above (ii), the carbon fiber B is obtained by coating with the sizing agent B a carbon fiber in which the surface oxygen concentration (0/C) determined by X-ray photoelectron spectroscopy is 0.25 or less, the surface hydroxyl group concentration (COH/C) determined by chemical modification X-ray photoelectron spectroscopy is 0.005 or more, and the surface carboxyl group concentration (COOH/C) determined by chemical modification X-ray photoelectron spectroscopy is 0.01 or less.

4. The tubular carbon fiber reinforced composite material according to claim 1 , wherein in the case of above (ii), the aliphatic epoxy resin is a glycidyl-ether-type epoxy resin obtained by the reaction of at least one member selected from the group consisting of glycerol, diglycerol, polyglycerol, trimethylolpropane, pentaerythritol, sorbitol and arabitol, with epichlorohydrin.

5. A golf club shaft using the tubular carbon fiber reinforced composite material as defined in claim 1 .

6. The tubular carbon fiber reinforced composite material according to claim 1 , wherein in the case of above (i), the sizing agent B contains one kind or more epoxy resins.

7. The tubular carbon fiber reinforced composite material according to claim 6 , wherein the epoxy equivalent of the total epoxy resins contained in the sizing agent B is 350 g/mol or less.

8. The tubular carbon fiber reinforced composite material according claim 6 , wherein the sizing agent B contains three or more functional groups of epoxy resins.

9. The tubular carbon fiber reinforced composite material according to claim 6 , wherein the sizing agent B contains an epoxy resin having an epoxy equivalent of 250 g/mol or less.

10. The tubular carbon fiber reinforced composite material according to claim 1 , wherein the thermosetting resin S contains one kind or more epoxy resins.

11. The tubular carbon fiber reinforced composite material according to claim 10 , wherein the thermosetting resin S contains at least one kind of epoxy resins selected from the group consisting of aminophenol-type epoxy resins, tetraglycidyldiaminodiphenylmethane, solid bisphenol F-type epoxy resins, diglycidyl aniline, and triphenylmethane-type epoxy resins.

Assignees

• Toray Industries

Inventors

• Yoshihiro Kazuki
• SAKAGUCHI Mami
• Fujiwara Takayuki
• Ichikawa Tomoko

Classifications

• A63B60/08

  characterised by the material · CPC title

• A63B53/10 Primary

  Non-metallic shafts · CPC title

• A63B2209/02

  with reinforcing fibres, e.g. carbon, polyamide fibres · CPC title

• C08L63/00

  Compositions of epoxy resins; Compositions of derivatives of epoxy resins · CPC title

• C08J5/248

  using pre-treated fibres · CPC title