Footwear including lightweight sole structure providing enhanced comfort, flexibility and performance features

Patent metadata

Field	Value
Publication number	US-9930927-B2
Application number	US-201615171728-A
Country	US
Kind code	B2
Filing date	Jun 2, 2016
Priority date	Jun 2, 2015
Publication date	Apr 3, 2018
Grant date	Apr 3, 2018

Abstract

An article of footwear includes an upper, and a sole structure including a midsole structure and an outsole structure, where the midsole structure is located between the upper and the outsole structure. The midsole structure includes a plurality of members arranged in layers within the midsole structure, the plurality of members including a first cushion member formed of a first compressible material, a second cushion member formed of a second compressible material, and a plate disposed between the first and second cushion members, where the plate includes at least one flexure groove extending along a surface of the plate that is transverse a length of the plate such that the plate is configured to bend at the flexure groove.

First claim

What is claimed:

1. A sole structure for an article of footwear, the sole structure comprising:
a midsole structure and an outsole structure, wherein the midsole structure comprises a plurality of members arranged in layers within the midsole structure, the plurality of members comprising:
a first cushion member comprising a first compressible material;
a second cushion member comprising a second compressible material that connects with the outsole structure, wherein the second cushion member connects with the outsole structure to form a plurality of pods along a bottom side of the sole structure, each pod being separated a spaced distance from another pod; and
a plate disposed between the first and second cushion members, wherein the plate is configured to bend at one or more specific locations along a length of the plate;

wherein the bottom side includes a first pod separated a spaced distance from a second pod such that a portion of the plate is exposed along the bottom side between the first and second pods, and the exposed portion of the plate between the first and second pods includes a flexure groove extending along a surface of the plate that is transverse the length of the plate such that the plate is configured to bend at the flexure groove.

2. The sole structure of claim 1 , wherein the bottom side of the sole structure further includes a third pod separated a spaced distance from the second pod such that a second portion of the plate is exposed along the bottom surface between the second and third pods.

3. The sole structure of claim 2 , wherein the exposed second portion of the plate includes a second flexure groove extending along a surface of the plate that is transverse the length of the plate such that the plate is configured to bend at the second flexure groove.

4. The sole structure of claim 1 , wherein the outsole structure comprises a plurality of outsole structure elements secured to the pods, and each of the outsole structure elements includes ground engaging members that extend from a bottom surface of the outsole structure element.

5. The sole structure of claim 4 , wherein at least one pod includes a flexure groove disposed along a surface of the pod that separates a first group of outsole structure elements from a second group of structure elements located on the pod.

6. The sole structure of claim 4 , wherein a pod includes first and second flexure grooves, each flexure groove is disposed along a surface of the pod that separates a first group of outsole structure elements from a second group of structure elements located on the pod, and the first flexure groove is separated from but substantially collinear with the second flexure groove.

7. The sole structure of claim 4 , wherein a single pod continuously extends along the bottom side of the sole structure adjacent a portion of a lateral side, a heel side and a portion of a medial side of the sole structure while defining a central location between the lateral side portion and medial side portion that exposes a portion of the plate at the bottom side of the sole structure.

8. The sole structure of claim 1 , wherein the first compressible material has a hardness value that is less than a hardness value of the second compressible material.

9. The sole structure of claim 8 , wherein the plate has a hardness value that is greater than the hardness value of the second compressible material.

10. The sole structure of claim 1 , wherein the first cushion member comprises a foam material including one or more olefin block copolymers.

11. The sole structure of claim 10 , wherein the second cushion member comprises a foam material including ethylene vinyl acetate.

12. The sole structure of claim 1 , wherein the plate comprises a polyamide material or a material including carbon fibers combined with a polymer.

13. The sole structure of claim 1 , wherein the plate includes a portion that is substantially flat and a portion that is curved and has an arcuate shape in a dimension that is transverse a length of the plate.

14. The sole structure of claim 1 , wherein the first cushion member includes a rear portion that corresponds with a heel end of the sole structure and curves upward from the sole structure bottom side to a greater extent at the heel end in relation to all other portions of the first cushion member.

15. An article of footwear comprising an upper and the sole structure of claim 1 .

16. The article of footwear of claim 15 , further comprising a strobel that connects with the upper, wherein the strobel is disposed between the first cushion member and the second cushion member.

17. A sole structure for an article of footwear, the sole structure comprising:
a midsole structure comprising an outsole structure and a plurality of members arranged in layers within the midsole structure, the plurality of members comprising:
a cushion member comprising a compressible material that connects with the outsole structure at a bottom side of the cushion member, wherein the cushion member connects with the outsole structure at the bottom side of the cushion member to form a plurality of pods, and each pod is a spaced distance from another pod; and
a plate secured to a top side of the cushion member that is opposed to the bottom side, wherein the plate is configured to bend at one or more specific locations along a length of the plate;

wherein a portion of the plate is exposed at a bottom of the sole structure at each spaced distance between pods, and at least one exposed portion of the plate includes a flexure groove extending along a surface of the plate that is transverse the length of the plate.

Assignees

• Under Armour Inc

Inventors

• Luedecke Tom
• Cassiday Patrick
• Mcmanus David

Classifications

• A43B13/026

  Composites, e.g. carbon fibre or aramid fibre; the sole, one or more sole layers or sole part being made of a composite · CPC title

• A43B13/127

  the midsole being multilayer · CPC title

• A43B13/16

  Pieced soles (with several layers of different material A43B13/12) · CPC title

• A43B13/122 Primary

  characterised by the outsole or external layer · CPC title

• A43B13/12

  Soles with several layers of different materials · CPC title