Electrical device

Patent metadata

Field	Value
Publication number	US-9930809-B2
Application number	US-201514961084-A
Country	US
Kind code	B2
Filing date	Dec 7, 2015
Priority date	Feb 4, 2011
Publication date	Mar 27, 2018
Grant date	Mar 27, 2018

Abstract

An electrical device includes a printed-circuit board which is fitted with heat-generating components, the printed-circuit board being disposed in a housing of the device, the housing having a housing part, particularly a cup-shaped housing part, and a cooling plate connected to the printed-circuit board being pressed by a wedge against the inner wall of the housing part, in particular, being pressed such that heat from at least one heat-generating component, especially a power module having power semiconductor switches, is able to be dissipated at a contact surface to the housing part.

First claim

What is claimed is:

1. An electrical device, comprising:
a housing having a housing part;
a printed-circuit board disposed in the housing of the electrical device; and
a cooling plate connected to the printed-circuit board, the cooling plate being pressed against an inner wall of the housing part by a wedge, wherein the wedge is supported against a section of the housing part extending into an interior area of the electrical device surrounded by the housing part;
wherein the section is a fastening dome.

2. The device according to claim 1 , wherein the electrical device is a converter, and wherein signal electronics and power electronics of the converter are disposed on the printed-circuit board.

3. An electrical device, comprising:
a housing having a housing part;
a printed-circuit board disposed in the housing of the electrical device;
a cooling plate connected to the printed-circuit board, the cooling plate being pressed against an inner wall of the housing part by a wedge, wherein the wedge is supported against a section of the housing part extending into an interior area of the electrical device surrounded by the housing part; and
a screw screwed into an opening or a tapped hole of the section such that upon being screwed in, the screw presses on the wedge, thereby directing a pressure force onto the cooling plate via an inclined surface of the wedge, or a surface having an angle between 0° and 90° relative to a screw axis direction.

4. The device according to claim 3 , wherein the section has a guideway for the wedge, the guideway having at least one guide groove which is aligned parallel to the screw axis direction.

5. The device according to claim 3 , wherein the wedge has an opening, a round hole or a round bore through which the screw protrudes.

6. An electrical device, comprising:
a housing having a housing part;
a printed-circuit board disposed in the housing of the electrical device;
a cooling plate connected to the printed-circuit board, the cooling plate being pressed against an inner wall of the housing part by a wedge, wherein the wedge is supported against a section of the housing part extending into an interior area of the electrical device surrounded by the housing part; and
(a) a plastic member at least partially surrounding the printed-circuit board and joined, via material locking and/or form locking, to the printed-circuit board; and/or
(b) a plastic member disposed on both sides of the printed-circuit board and joined, via material locking and/or form locking, to the printed-circuit board.

7. The device according to claim 6 , wherein one of:
the plastic member is assembled from at least two sub-members joined to each other with form locking or a latching, and
the plastic member is formed in one piece, as an overmold or as a plastic casting.

8. An electrical device, comprising:
a housing having a housing part;
a printed-circuit board disposed in the housing of the electrical device;
a cooling plate connected to the printed-circuit board, the cooling plate being pressed against an inner wall of the housing part by a wedge, wherein the wedge is supported against a section of the housing part extending into an interior area of the electrical device surrounded by the housing part, the electrical device further comprising:
a plastic member at least partially surrounding the printed-circuit board and joined, via material locking and/or form locking, to the printed-circuit board; and/or
a plastic member disposed on both sides of the printed-circuit board and joined, via material locking and/or form locking, to the printed-circuit board,

wherein the plastic member is made of electrically insulating material, and wherein:
a lacquer, a water-vapor-repellent lacquer, and/or a water-repellent lacquer is provided on a surface of the printed circuit board,
the plastic member is made of polystyrene, foamed plastic, and/or a polyurethane foam, and/or
the plastic member has better thermal conductivity than air.

9. The device according to claim 8 , wherein one of the cooling plate is disposed outside of the plastic member, and a power module protrudes through an opening in the plastic member.

10. The device according to claim 8 , wherein the plastic member has openings for components fitted on the printed-circuit board.

11. The device according to claim 8 , wherein one of the plastic member and a sub-member of the plastic member has an opening which is an air connection between a heat-generating component fitted on the printed-circuit board and a surface portion of the cooling plate, which is adapted for convective dissipation of heat with aid of the air connection to the cooling plate.

12. The device according to claim 8 , wherein a first side of the printed-circuit board is at least partially covered by one of the plastic member and a first sub-member of the plastic member.

13. The device according to claim 12 , wherein a second side of the printed-circuit board is at least covered by one of the plastic member and a second sub-member of the plastic member.

14. The device according to claim 13 , wherein the second sub-member is ring-shaped.

15. The device according to claim 8 , wherein the housing part is a cup-shaped housing part that is closed by a cover part.

16. The device according to claim 15 , wherein a contact surface for transfer of heat from the cooling plate to the housing is located on the inner wall of the cup-shaped housing part.

17. The device according to claim 15 , wherein a cable lead-through for one of an electric power line, a line energizing a load, and a data-bus line is disposed between the cover part and the cup-shaped housing part.

18. An electrical device, comprising:
a housing having a housing part;
a printed-circuit board disposed in the housing of the electrical device; and
a cooling plate connected to the printed-circuit board, the cooling plate being pressed against an inner wall of the housing part by a wedge, wherein the wedge is supported against a section of the housing part extending into an interior area of the electrical device surrounded by the housing part;
wherein the cooling plate is set apart from the printed-circuit board.

Assignees

• Sew Eurodrive Gmbh & Co

Inventors

• Schoerner Martin

Classifications

• H05K13/0023

  Electricity · mapped topic

• H05K7/2049

  Pressing means used to urge contact, e.g. springs · CPC title

• H05K7/20509 Primary

  Multiple-component heat spreaders; Multi-component heat-conducting support plates; Multi-component non-closed heat-conducting structures · CPC title

• H05K7/2039

  characterised by the heat transfer by conduction from the heat generating element to a dissipating body (arrangements for increasing/decreasing heat-transfer, e.g. fins details, F28F13/00) · CPC title

• Y10T29/49128

  Assembling formed circuit to base · CPC title