Controller for permanent magnet synchronous motor, image forming apparatus, and control method

Patent metadata

Field	Value
Publication number	US-9929686-B2
Application number	US-201715647597-A
Country	US
Kind code	B2
Filing date	Jul 12, 2017
Priority date	Jul 12, 2016
Publication date	Mar 27, 2018
Grant date	Mar 27, 2018

Abstract

A controller for a permanent magnet synchronous motor includes an estimating portion configured to determine an estimated value of a rotational speed of the rotor and an estimated value of a position of magnetic poles of the rotor based on a value of the current detected by the current detector and a parameter value indicating an interlinkage magnetic flux caused by the permanent magnet across the winding; a control unit configured to control the drive portion to cause the rotating magnetic field based on the estimated value of the rotational speed and the estimated value of the position of the magnetic poles; and a correction portion configured to correct the parameter value indicating the interlinkage magnetic flux based on correction information, the correction information being determined based on a temperature of the winding and a relationship between the temperature of the winding and a temperature of the permanent magnet.

First claim

What is claimed is:

1. A controller for a permanent magnet synchronous motor having a rotor using a permanent magnet, the rotor rotating by a rotating magnetic field caused by a current flowing through a winding, the controller comprising:
a drive portion configured to apply a current to the winding to drive the rotor;
a current detector configured to detect the current flowing through the winding;
an estimating portion configured to determine an estimated value of a rotational speed of the rotor and an estimated value of a position of magnetic poles of the rotor based on a value of the current detected by the current detector and a parameter value indicating an interlinkage magnetic flux caused by the permanent magnet across the winding;
a control unit configured to control the drive portion to cause the rotating magnetic field based on the estimated value of the rotational speed and the estimated value of the position of the magnetic poles; and
a correction portion configured to correct the parameter value indicating the interlinkage magnetic flux based on correction information, the correction information being determined based on a temperature of the winding and a relationship between the temperature of the winding and a temperature of the permanent magnet; wherein
the estimating portion uses the parameter value corrected by the correction portion to determine the estimated value of the rotational speed and the estimated value of the position of the magnetic poles.

2. The controller for the permanent magnet synchronous motor according to claim 1 , wherein the correction information is information determined by using, as the relationship, a ratio of a temperature difference of the permanent magnet to a temperature difference of the winding before and after a temperature of the winding rises from any temperature of a temperature range within which the permanent magnet synchronous motor is supposed to be used.

3. The controller for the permanent magnet synchronous motor according to claim 2 , wherein, when the temperature of the winding is smaller than a set temperature, the correction information is so determined that the temperature of the permanent magnet is equal to the temperature of the winding.

4. The controller for the permanent magnet synchronous motor according to claim 3 , wherein, as the set temperature, a middle temperature of the temperature range is set.

5. The controller for the permanent magnet synchronous motor according to claim 3 , wherein the correction portion obtains drive state information indicating a drive state of the permanent magnet synchronous motor, and sets the set temperature in accordance with the drive state indicated in the drive state information.

6. The controller for the permanent magnet synchronous motor according to claim 3 , wherein the correction portion obtains temperature detection information indicating an ambient temperature of the permanent magnet synchronous motor, and sets the ambient temperature indicated in the temperature detection information to be the set temperature.

7. The controller for the permanent magnet synchronous motor according to claim 3 , wherein the correction portion obtains operational state information indicating an operational state of the permanent magnet synchronous motor and of a device having a heat source causing increase in an ambient temperature of the permanent magnet synchronous motor, and sets the set temperature in accordance with the operational state indicated in the operational state information.

8. The controller for the permanent magnet synchronous motor according to claim 3 , wherein
the correction information is information indicating an arithmetic expression or a corrected value of the parameter value calculated by using the arithmetic expression, and
the arithmetic expression includes a series of: operation for determining a resistance value of the winding based on the value of the current detected and a value of a voltage corresponding to the current; operation for determining the temperature of the winding based on the resistance value; operation for determining the temperature of the permanent magnet based on the temperature of the winding, the ratio, and the set temperature; and operation for determining a corrected value of the parameter value based on the temperature of the permanent magnet and a temperature coefficient of the permanent magnet.

9. The controller for the permanent magnet synchronous motor according to claim 1 , wherein the correction portion determines a type of the permanent magnet synchronous motor connected to the drive portion, and corrects the parameter value based on, among a plurality of pieces of correction information determined for a plurality of permanent magnet synchronous motors different in type, correction information determined for a permanent magnet synchronous motor of the determined type.

10. The controller for the permanent magnet synchronous motor according to claim 1 , wherein, when a command to start controlling the permanent magnet synchronous motor is given, the control unit starts control operation for causing the rotating magnetic field after the correction portion corrects the parameter value.

11. The controller for the permanent magnet synchronous motor according to claim 1 , wherein the correction portion corrects the parameter value while the drive portion drives the rotor.

12. An image forming apparatus comprising:
a permanent magnet synchronous motor having a rotor using a permanent magnet, the rotor rotating by a rotating magnetic field caused by a current flowing through a winding;
a controller configured to control the permanent magnet synchronous motor; and
a printer unit configured to form an image onto paper while feeding the paper by using a rotating member of which rotation is driven by the permanent magnet synchronous motor; wherein
the controller includes
a drive portion configured to apply a current to the winding to drive the rotor,
a current detector configured to detect the current flowing through the winding,
an estimating portion configured to determine an estimated value of a rotational speed of the rotor and an estimated value of a position of magnetic poles of the rotor based on a value of the current detected by the current detector and a parameter value indicating an interlinkage magnetic flux caused by the permanent magnet across the winding,
a control unit configured to control the drive portion to cause the rotating magnetic field based on the estimated value of the rotational speed and the estimated value of the position of the magnetic poles, and
a correction portion configured to correct the parameter value indicating the interlinkage magnetic flux based on correction information, the correction information being determined based on a temperature of the winding and a relationship between the temperature of the winding and a temperature of the permanent magnet, and

the estimating portion uses the parameter value corrected by the correction portion to determine the estimated value of the rotational speed and the estimated value of the position of the magnetic poles.

13. A method for controlling a permanent magnet synchronous motor having a rotor using a permanent magnet, the rotor rotating by a rotating magnetic field caused by a current flowing through a winding, the method comprising:
detecting the current flowing through the winding;
correcting a parameter value indicating an interlinkage magnetic flux caused by the permanent magnet across the winding based on correction information, the correction information being determined based on a temperature of the winding and a rela

Assignees

• Konica Minolta Inc

Inventors

• Suzuki Daichi
• Tachibana Yuta
• Yoshikawa Hiroyuki
• Koide Yasuhiro

Classifications

• H02K17/14

  having windings arranged for permitting pole-changing · CPC title

• H02K1/2753

  the rotor consisting of magnets or groups of magnets arranged with alternating polarity · CPC title

• H02K19/12

  characterised by the arrangement of exciting windings, e.g. for self-excitation, compounding or pole-changing · CPC title

• H02P21/18

  Estimation of position or speed · CPC title

• H02P21/26 Primary

  Rotor flux based control · CPC title