Brushless motor and wiper apparatus

Patent metadata

Field	Value
Publication number	US-9929624-B2
Application number	US-201615068739-A
Country	US
Kind code	B2
Filing date	Mar 14, 2016
Priority date	Mar 19, 2015
Publication date	Mar 27, 2018
Grant date	Mar 27, 2018

Abstract

An object of the present invention is to provide a brushless motor and a wiper apparatus which allow high-precision control of a motor unit, and which can be reduced in size and weight. The first surface ( 91 ) of the control board ( 90 ) is provided on the same side as the rotating shaft ( 46 ) and the output shaft ( 51 ) so as to face the sensor magnet (MG 1 ), the first and second Hall ICs ( 94 a ) and ( 94 b ) are mounted on the first surface ( 91 ). The second surface ( 92 ) of the control board ( 90 ) is provided on the opposite side from the first surface ( 91 ), and the third Hall IC ( 94 c ) is mounted on the second surface ( 92 ), and located between the first and second Hall ICs ( 94 a ) and ( 94 b ) so as to face the sensor magnet (MG 1 ). In addition, the MR sensor ( 95 ) is mounted on the first surface ( 91 ) so as to face the second sensor magnet (MG 2 ).

First claim

What is claimed is:

1. A brushless motor comprising:
a motor unit having a rotating element;
an output shaft which outputs a torque of the motor to outside thereof;
a board having a first surface facing the rotating element and a second surface opposite to the first surface;
a control unit mounted on the board, the control unit controlling rotation of the rotating element;
a first magnet disposed on radial exterior of the rotating element and having a plurality of magnetic poles arranged along a rotation direction of the rotating element;
first and second sensors which are mounted on the first surface, the first and second sensors facing the first magnet and arranged at a given interval along the rotation direction of the rotating element; and
a third sensor mounted on the second surface, the third sensor facing the first magnet and disposed between the first sensor and the second sensor.

2. The brushless motor according to claim 1 , wherein
the control unit controls rotation of the rotating element on the basis of detection values given by the first to third sensors.

3. The brushless motor according to claim 1 , wherein
the rotating element has:
a pair of bearings;
a rotating shaft; and
a rotor fixed to the rotating shaft,
wherein a worm gear making up a speed-reducing mechanism and the first magnet are arranged between the pair of bearings arranged along an axial direction of the rotating element,
an axial dimension of the rotor is determined to be shorter than a distance between the pair of bearings,
the motor unit has a stator which generates a driving force to the rotating element, and
a driving unit for supplying a driving current to a plurality of coils wound around the stator is mounted on the second surface.

4. The brushless motor according to claim 3 , wherein
the brushless motor is applied to a wiper apparatus which causes a wiper to swing.

5. A brushless motor comprising:
a motor unit having a rotating element;
a speed-reducing mechanism which reduces rotating speed of the rotating element;
an output shaft which outputs a torque of the speed-reducing mechanism to outside thereof;
a board having a first surface facing the rotating element and the output shaft and a second surface opposite to the first surface;
a control unit mounted on the board, the control unit controlling rotation of the rotating element;
a first magnet disposed on radial exterior of the rotating element and having a plurality of magnetic poles arranged along a rotation direction of the rotating element;
a second magnet disposed on one end side of the output shaft in its axial direction and having a plurality of magnetic poles arranged along a rotation direction of the output shaft;
first and second sensors which are mounted on the first surface, the first and second sensors facing the first magnet and arranged at a given interval along the rotation direction of the rotating element;
a third sensor mounted on the second surface, the third sensor facing the first magnet and disposed between the first sensor and the second sensor; and
a fourth sensor mounted on the first surface and facing the second magnet.

6. The brushless motor according to claim 5 , wherein
the control unit controls rotation of the rotating element, based on detection values given by the first to fourth sensors.

7. The brushless motor according to claim 5 , wherein
the rotating element has a pair of bearings, and
a worm gear making up the speed-reducing mechanism and the first magnet are arranged between the pair of bearings arranged along an axial direction of the rotating element.

8. The brushless motor according to claim 7 , wherein
the rotating element has a rotating shaft and a rotor fixed to the rotating shaft, and
an axial dimension of the rotor is determined to be shorter than a distance between the pair of bearings.

9. The brushless motor according to claim 5 , wherein
the motor unit has a stator which generates a driving force to the rotating element, and
a driving unit for supplying a driving current to a plurality of coils wound around the stator is mounted on the second surface.

10. The brushless motor according to claim 5 , wherein
each of the first to third sensors is a Hall element.

11. A wiper apparatus comprising a brushless motor which causes a wiper to swing, wherein
the brushless motor includes:
a motor unit having a rotating element;
a speed-reducing mechanism which reduces rotating speed of the rotating element;
an output shaft which outputs a torque of the speed-reducing mechanism to outside thereof;
a board having a first surface facing the rotating element and the output shaft and a second surface opposite to the first surface;
a control unit mounted on the board, the control unit controlling rotation of the rotating element;
a first magnet disposed on radial exterior of the rotating element and having a plurality of magnetic poles arranged along a rotation direction of the rotating element;
a second magnet disposed on one end side of the output shaft in its axial direction and having a plurality of magnetic poles arranged along a rotation direction of the output shaft;
first and second sensors which are mounted on the first surface, the first and second sensors facing the first magnet and arranged at a given interval along the rotation direction of the rotating element;
a third sensor mounted on the second surface, the third sensor facing the first magnet and disposed between the first sensor and the second sensor; and
a fourth sensor mounted on the first surface and facing the second magnet.

12. The wiper apparatus according to claim 11 , wherein
the wiper is fixed to the output shaft.

13. The wiper apparatus according to claim 11 , wherein
a link mechanism is disposed between the output shaft and the wiper.

14. The brushless motor according to claim 2 , wherein
the rotating element has:
a pair of bearings;
a rotating shaft; and
a rotor fixed to the rotating shaft,
wherein a worm gear making up a speed-reducing mechanism and the first magnet are arranged between the pair of bearings arranged along an axial direction of the rotating element,
an axial dimension of the rotor is determined to be shorter than a distance between the pair of bearings,
the motor unit has a stator which generates a driving force to the rotating element, and
a driving unit for supplying a driving current to a plurality of coils wound around the stator is mounted on the second surface.

15. The brushless motor according to claim 6 , wherein
the rotating element has a pair of bearings, and
a worm gear making up the speed-reducing mechanism and the first magnet are arranged between the pair of bearings arranged along an axial direction of the rotating element.

16. The brushless motor according to claim 6 , wherein
the motor unit has a stator which generates a driving force to the rotating element, and
a driving unit for supplying a driving current to a plurality of coils wound around the stator is mounted on the second surface.

17. The brushless motor according to claim 7 , wherein
the motor unit has a stator which generates a driving force to the rotating element, and
a driving unit for supplying a driving current to a plurality of coils wound around the stator is mounted on the second surface.

18. The brushless motor according to claim 8 , wherein
the motor unit has a stator which generates a driving force to the rotating element, and
a driving unit for supplying a driving current to a plurality o

Assignees

• Mitsuba Corp

Inventors

• Ikeda Hironori

Classifications

• H02K7/14 Primary

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• H02P6/30

  Arrangements for controlling the direction of rotation (H02P6/22 takes precedence) · CPC title

• H02K11/33

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• B60S1/0472

  Arrangement of the wipers on right or left-hand drive vehicles · CPC title

• B60S1/0807

  using electronic control means, e.g. tubes, semiconductors (B60S1/0818, B60S1/0896 take precedence) · CPC title