Composite active material, manufacturing method for composite active material, and lithium secondary battery including composite active material

Patent metadata

Field	Value
Publication number	US-9929430-B2
Application number	US-201414763852-A
Country	US
Kind code	B2
Filing date	Feb 6, 2014
Priority date	Feb 8, 2013
Publication date	Mar 27, 2018
Grant date	Mar 27, 2018

Abstract

A composite active material including composite particles and a sulfide-based solid electrolyte is proposed. The composite particles contain active material particles and an oxide-based solid electrolyte. The active material particles contain at least any one of a cobalt element, a nickel element and a manganese element and further contain a lithium element and an oxygen element. The oxide-based solid electrolyte coats all or part of a surface of each of the active material particles. The sulfide-based solid electrolyte further coats 76.0% or more of a surface of each of the composite particles.

First claim

The invention claimed is:

1. A composite active material comprising:
composite particles containing active material particles and an oxide-based solid electrolyte, the active material particles containing at least any one of a cobalt element, a nickel element and a manganese element and further containing a lithium element and an oxygen element, the oxide-based solid electrolyte coating all or part of a surface of each of the active material particles; and
a sulfide-based solid electrolyte further coating 76.0% or more of a surface of each of the composite particles, where the sulfide-based solid electrolyte is directly coated on the surface of the composite particles.

2. The composite active material according to claim 1 , wherein
the sulfide-based solid electrolyte coats 85% or more and 95% or less of the surface of each of the composite particles.

3. A manufacturing method for a composite active material, comprising:
a preparation step of preparing composite particles containing active material particles and an oxide-based solid electrolyte, the active material particles containing at least any one of a cobalt element, a nickel element and a manganese element and further containing a lithium element and an oxygen element, the oxide-based solid electrolyte coating all or part of a surface of each of the active material particles; and
a coating step of coating a surface of each of the composite particles with a sulfide-based solid electrolyte by mixing the composite particles with the sulfide-based solid electrolyte with application of an energy, at which the sulfide-based solid electrolyte plastically deforms, while a temperature of a mixture of the composite particles and the sulfide-based solid electrolyte is adjusted to 100° C. or below.

4. The manufacturing method according to claim 3 , wherein
in the coating step, sulfide-based solid electrolyte particles having a mean particle diameter of 1μm or smaller are used as the sulfide-based solid electrolyte.

5. The manufacturing method according to claim 3 , wherein
in the coating step, the sulfide-based solid electrolyte is further added to the mixture after mixing for 10 minutes or longer, and is mixed with application of the energy, at which the sulfide-based solid electrolyte plastically deforms, while the temperature of the mixture is adjusted to 100° C. or below.

6. The manufacturing method according to claim 3 , further comprising:
a pretreatment step of mixing at least one of the composite particles and the sulfide-based solid electrolyte with a compound having an alkyl group before the coating step.

7. A lithium secondary battery comprising:
a positive electrode;
a negative electrode; and
an electrolyte layer interposed between the positive electrode and the negative electrode, wherein
at least one of the positive electrode and the negative electrode contains the composite active material according to claim 1 .

8. A lithium secondary battery comprising:
a positive electrode;
a negative electrode; and
an electrolyte layer interposed between the positive electrode and the negative electrode, wherein
at least one of the positive electrode and the negative electrode contains the composite active material manufactured in accordance with the manufacturing method according to claim 3 .

9. The composite active material according to claim 1 , wherein
the sulfide-based solid electrolyte coats 95% or less of the surface of each of the composite particles.

Assignees

• Toyota Motor Co Ltd

Inventors

• Iwasaki Masahiro
• Kintsu Yusuke

Classifications

• H01M4/1391

  of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M4/485

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title

• H01M10/0525 Primary

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M10/0562

  Solid materials · CPC title

• H01M4/131 Primary

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title