Battery device and method of production thereof

Patent metadata

Field	Value
Publication number	US-9929389-B2
Application number	US-201615213803-A
Country	US
Kind code	B2
Filing date	Jul 19, 2016
Priority date	Jul 20, 2015
Publication date	Mar 27, 2018
Grant date	Mar 27, 2018

Abstract

A battery device for an at least partially electrically operated vehicle and a method for producing the battery device. The battery device includes a plurality of battery modules, each having at least one battery cell, and a receiving device for receiving the battery modules. In this arrangement, the receiving device includes a dividing wall, which is arranged underneath the battery modules, and a base plate, which is arranged underneath the dividing wall. The dividing wall and the base plate are attached to at least one connecting element and are connected to one another by the connecting element while being spaced apart.

First claim

What is claimed is:

1. A battery device for an at least partially electrically operated vehicle having a plurality of battery modules, each battery module having at least one battery cell, said battery device comprising:
at least one receiving device for receiving the battery modules, wherein the receiving device comprises at least one dividing wall arranged beneath the battery modules, and at least one base plate arranged beneath the dividing wall, and wherein the dividing wall and the base plate are attached to at least one connecting element and are connected to one another by the connecting element while being spaced apart such that at least one cavity is formed between the dividing wall and the base plate, and the connecting element is positioned within the cavity; and
at least one cooling device is positioned within the cavity for controlling a temperature of the battery modules.

2. The battery device as claimed in claim 1 , wherein the dividing wall and the base plate are fixed on two mutually opposite attachment sections of the connecting element.

3. The battery device as claimed in claim 1 , wherein the connecting element is an elongate connecting profile.

4. The battery device as claimed in claim 1 , wherein a longitudinal axis of the connecting element extends transversely to a longitudinal axis of the battery device.

5. The battery device as claimed in claim 1 , wherein the connecting element has at least one mounting device for detachably fixing the base plate.

6. The battery device as claimed in claim 1 further comprising a plurality of connecting elements arranged adjacent to one another or parallel to one another.

7. The battery device as claimed in claim 1 , wherein at least one module group having at least one battery module of the plurality of battery modules is arranged along the cavity.

8. The battery device as claimed in claim 1 , wherein the cooling device is attached in a heat-conducting manner to the dividing wall.

9. A battery device for an at least partially electrically operated vehicle having a plurality of battery modules, each battery module having at least one battery cell, said battery device comprising:
at least one receiving device for receiving the battery modules, wherein the receiving device comprises at least one dividing wall arranged beneath the battery modules, at least one base plate arranged beneath the dividing wall, and transverse webs mounted to and extending above the dividing wall, the transverse webs dividing the receiving device into separate compartments, each separate compartment being sized to receive one of the battery modules of the plurality of battery modules such that each battery module is positioned above the dividing wall and between two transverse webs, and
wherein the dividing wall and the base plate are attached to at least one connecting element and are connected to one another by the connecting element while being spaced apart.

10. The battery device as claimed in claim 9 , wherein each transverse web is mounted on an upper side of the dividing wall in a section where the connecting element is mounted on a lower side of the dividing wall.

11. The battery device as claimed in claim 9 , wherein at least one battery cover is mounted on each transverse web.

12. The battery device as claimed in claim 9 , wherein the transverse webs are arranged adjacent to one another or parallel to one another.

13. The battery device as claimed in claim 1 , wherein at least one fastening element for installing the battery modules is mounted on the dividing wall.

14. The battery device as claimed in claim 1 , wherein at least one component of the receiving device is manufactured from sheet metal, and wherein the component is at least one of the dividing wall, the base plate, the connecting element, the transverse web and the battery cover.

15. A method for producing a battery device for an at least partially electrically operated vehicle having a plurality of battery modules, each battery module having at least one battery cell, and the battery device having at least one receiving device for receiving the battery modules, said method comprising the steps of:
(a) mounting at least one connecting element on a bottom side of at least one dividing wall provided beneath the battery modules;
(b) mounting at least one base plate on the connecting element at a location beneath the dividing wall, such that the base plate and the dividing wall are connected to one another by the connecting element while being spaced apart; and
(c) mounting a plurality of transverse webs to a too side of the dividing wall, the transverse webs and the dividing wall together forming separate compartments, each separate compartment being sized to receive one of the battery modules of the plurality of battery modules such that each battery module is positioned above the dividing wall and between two transverse webs.

16. The method as claimed in claim 15 , further comprising at least one of the following steps:
(d) mounting at least one fastening element on the dividing wall, the at least one fastening element being configured for installing one of the battery modules,
(e) attaching at least one cooling section of a cooling device for controlling the temperature of the battery modules to the dividing wall, and
(f) mounting at least one battery cover on the transverse web.

17. The method as claimed in claim 15 , wherein step (a) precedes step (b).

Assignees

• Porsche Ag

Inventors

• Klimek Stanislaw
• Palmer Bernd
• Herntier Matthias
• Keller Ralf
• Scheerer Florian

Classifications

• H01M10/613 Primary

  Cooling or keeping cold · CPC title

• B60K1/04

  of the electric storage means for propulsion · CPC title

• H01M10/6556

  Solid parts with flow channel passages or pipes for heat exchange (closed pipes H01M10/6552) · CPC title

• Y10S903/907

  Electricity storage, e.g. battery, capacitor · CPC title

• B60K2001/0438

  Arrangement under the floor · CPC title