PTC electric heating assembly, electric heating device and electric vehicle

Patent metadata

Field	Value
Publication number	US-9927147-B2
Application number	US-201314405498-A
Country	US
Kind code	B2
Filing date	Jun 27, 2013
Priority date	Jun 27, 2012
Publication date	Mar 27, 2018
Grant date	Mar 27, 2018

Abstract

A PTC electric heating assembly, an electric heating device and an electric vehicle are provided. The PTC electric heating assembly ( 2 ) comprises two electrode plates ( 23 ) and a PTC heating module ( 20 ) disposed between the two electrode plates ( 23 ), and comprising an insulation fixing frame ( 22 ) and a plurality of PTC heating elements ( 21 ), the insulation fixing frame ( 22 ) defining a plurality of fixing units ( 220 ) and the PTC heating elements ( 21 ) being disposed into the fixing units ( 220 ) respectively.

First claim

What is claimed is:

1. A PTC electric heating assembly comprising:
two electrode plates;
a PTC heating module disposed between the two electrode plates; and
a contact electrode disposed between the PTC heating module and each of the electrode plates, wherein the PTC heating module includes:
an insulation fixing frame defining a plurality of spaces; and
a plurality of PTC heating elements disposed in the spaces respectively.

2. The PTC electric heating assembly of claim 1 , wherein the insulation fixing frame comprises:
a plurality of first isolating bars parallel to and spaced apart from one another; and
a plurality of second isolating bars parallel to and spaced apart from one another, each of the plurality of second isolating bars being perpendicular to and intersected with the plurality of first isolating bars so as to form the plurality of spaces.

3. The PTC electric heating assembly of claim 2 , wherein the plurality of first isolating bars are parallel to a width direction of the PTC heating elements so that an interval between adjacent first isolating bars is equal to a length of the PTC heating element,
wherein the plurality of second isolating bars are parallel to a length direction of the PTC heating elements so that an interval between adjacent second isolating bars is equal to a width of the PTC heating element.

4. The PTC electric heating assembly of claim 2 , wherein a thickness of the first isolating bars and/or the second isolating bars is equal to that of the PTC heating elements.

5. The PTC electric heating assembly of claim 1 , wherein the insulation fixing frame is made of an organic polymer having a thermal conductivity between 0.02 W/(m·K) and 5.0 W/(m·K).

6. The PTC electric heating assembly of claim 1 , wherein the insulation fixing frame is made of silicone or polyimide by injection molding,
wherein the PTC heating elements is made of a ceramic.

7. The PTC electric heating assembly of claim 1 , wherein at least one of the two electrode plates has a cross-section with a rectangular-trapezoid shape, and a thickness of the at least one of the two electrode plates decreases along an up-to-down direction.

8. The PTC electric heating assembly of claim 1 , wherein an area of any one of the inner surface and the outer surface of the electrode plate is larger than that of a side surface of the heating module opposing the electrode plate so that an extending portion of the electrode plate extends beyond the PTC heating module, and a thermally conductive sealing glue is filled between the extending portions of the two electrode plates,
wherein the PTC electric heating assembly further comprises an insulating layer coated on the outer surface and bottom surface of each of the two electrode plates.

9. An electric heating device comprising:
a casing defining a plurality of thermal conducting grooves and a medium circulating cavity hermetically isolated from the thermal conducting grooves, the medium circulating cavity defining a medium inlet and a medium outlet; and
a plurality of PTC electric heating assemblies mounted into the thermal conducting grooves respectively, each PTC electric heating assembly including:
two electrode plates;
a PTC heating module disposed between the two electrode plates; and
a contact electrode disposed between the PTC heating module and each of the electrode plates, wherein the PTC heating module includes:
an insulation fixing frame defining a plurality of spaces; and
a plurality of PTC heating elements disposed in the spaces respectively.

10. The electric heating device of claim 9 , wherein at least one side surface of the thermal conducting groove has a cross-section with a rectangular-trapezoid shape in an up and down direction, and the side surfaces of the thermal conducting groove are adapted to those of the electrode plate respectively.

11. The electric heating device of claim 9 , wherein a thermal conducting trough is disposed in the casing, the thermal conducting grooves are formed in the thermal conducting trough, and the medium circulating cavity is defined between the thermal conducting trough and an inner wall of the casing.

12. The electric heating device of claim 11 , wherein the casing comprises:
a first shell; and
a second shell mounted onto the first shell,
wherein the thermal conducting trough is disposed on the second shell and extended into the first shell, the medium circulating cavity is defined between the thermal conducting trough and an inner wall of the first shell, and the medium inlet and the medium outlet are formed in the first shell.

13. The electric heating device of claim 12 , wherein the first shell is a rectangular parallelepiped and a top of the first shell is open,
wherein the second shell includes an annular plate and a skirt portion extended downwardly from a bottom surface of the annular plate, the annular plate is disposed on the top of the first shell,
wherein the thermal conducting trough has a corrugated vertical section and comprises a corrugated top plate, each of the thermal conducting grooves is defined by two side isolating plates, a front plate, a real plate and a bottom plate,
wherein an upper portion of each of the side isolating plates, the front plate and the rear plate is connected to the top plate, and a lower portion of each of the side isolating plates, the front plate and the rear plate is connected to the bottom plate,
wherein adjacent side isolating plates are spaced apart from each other.

14. An electric vehicle comprising:
an air conditioning system employing an electric heating device, the electric heating device including:
a casing defining a plurality of thermal conducting grooves and a medium circulating cavity hermetically isolated from the thermal conducting grooves, the medium circulating cavity defining a medium inlet and a medium outlet; and
a plurality of PTC electric heating assemblies mounted into the thermal conducting grooves respectively, each PTC electric heating assembly including:
two electrode plates;
a PTC heating module disposed between the two electrode plates; and
a contact electrode disposed between the PTC heating module and each of the electrode plates, wherein the PTC heating module includes:
an insulation fixing frame defining a plurality of spaces; and
a plurality of PTC heating elements disposed in the spaces respectively.

Assignees

• Byd Co Ltd

Inventors

• Wu Mengxiang
• Ren Maolin
• Deng Tianyou
• Wang Shumin
• Li Xiaofang
• Qiu Hongmei
• Lin Xinping

Classifications

• H05B3/24

  heating conductor being self-supporting · CPC title

• F24H1/009

  for vehicle systems · CPC title

• F24H9/1827

  Positive temperature coefficient [PTC] resistor · CPC title

• F24H3/0429

  For vehicles · CPC title

• H05B3/141

  Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds · CPC title